Redi Controls RuptureSeal RS-2 Скачать руководство пользователя страница 10

 

10 

 

INSTALLATION (continued) 

 

Double Check Pressure Equalizing Valve 

 
The double check pressure equalizing valve 

(22)

 is provided to prevent a pressure build-up between 

the 

RuptureSeal

™  valve  and  the  rupture  disk,  usually  resulting  from  a  seeping  rupture  disk.    This 

special double check pressure equalizing valve allows low pressure build-up to bleed-off, but re-seals 
itself at high pressures or vacuum

.

 

 

Warning:

  DO NOT obstruct relief of Double Check Pressure Equalizing Valve 

(22)

 

Chillers Utilizing R-123 (

special piping instructions

 

Warning:

  When installing the RuptureSeal™ on a chiller utilizing R-123, it is advised 

that  you  pipe  the  output  of  the  Double  Check  Pressure  Equalizing  Valve 

(

22)

  [after 

removal  of  the  filter/vent 

(34)

]  into  the  line  running  from  the  Valve  Body  water  drain 

hole 

(24)

  to the Drip Leg 

(31)

.  If there’s a rupture, this will prevent seepage of

 

R-123 

into  the  equipment  room.  (See illustration at bottom right  corner of Appendix “C” on 
page 17.) 

 

Leak Testing Procedure 

 

Caution

:    DO  NOT  use  this  procedure  if  chiller  is  at  a  pressure  lower  than  15”  Hg.  

Otherwise,  accidental  bursting  of  the  rupture  disk  could  occur  by  imploding  the 
rupture disk into the chiller! 

 
1.  Remove pipe plug (or alarm, if the optional 

Redi Controls Alarm

™ is used) from alarm port 

(35)

 

of Tee 

(14)

 
2.  Utilizing a 1/8” NPT x 1/4” Flair half union, connect a refrigeration manifold set (low side hose) to 

the alarm port  

(35)

 of Tee 

(14)

 

3.

  Carefully raise the pressure level to 

NO MORE THAN 5 PSI MAXIMUM,

 and test for leaks using 

standard leak testing procedures. 

 

Warning:

    During  testing,  to  maintain  pressure  at  such  a  low  psi,  you  may  have  to 

remove  the  filter/vent 

(34)

  and  hold  your  finger  over  the  outlet  of  the  Double  Check 

Pressure Equalizing Valve.  DO NOT use a plug in outlet of the Double Check Pressure 
Equalizing Valve. If the plug were not removed, it would create a serious safety hazard.  

 
4.  At conclusion of Leak test procedure, release pressure and remove hose at fitting from Tee 

(14)

.  

Re-install the alarm or plug in the alarm port  

(35)

 of Tee 

(14)

 and secure tightly.  

DO NOT

 

reinstall pipe plug or alarm in any position other than the alarm port  

(35)

 of Tee 

(14)

Содержание RuptureSeal RS-2

Страница 1: ...umbers 5 577 389 5 644 930 for Low Pressure Centrifugal Chillers R 11 R 113 R 123 Manufactured in accordance with ASHRAE Guideline 3 1990 Sec 4 6 Flow Tested per ASME Standards Redi Controls Inc Insta...

Страница 2: ...as of April 15 1996 This Copy was Printed as of February 4 2005 1994 INDIANAPOLIS SPECIALTY VALVE INC IND PLS IN This product is marketed and sold by Redi Controls Inc under license from Indianapolis...

Страница 3: ...tal Mounting Support 9 Double Check Pressure Equalizing Valve 10 Chillers utilizing R 123 special piping instructions 10 Leak Testing Procedure 10 MAINTENANCE 11 Following a Rupture 11 Annual 11 Servi...

Страница 4: ...equipment Warnings may appear in this manual or on the equipment Heed all Warnings Cautions are designed to alert you to situations that may result in damage to your equipment Personal safety and the...

Страница 5: ...re disks used on low pressure 15 psi or below centrifugal chillers The primary function of the RuptureSeal is to minimize refrigerant loss to the atmosphere in the event of a burst rupture disk The Ru...

Страница 6: ...rain hole 24 to Drip Leg 31 A two inch 2 Female NPT Pipe Union 12 see Figure 2 on page 8 Materials for providing supplemental support of valve 3 4 iron pipe Typical Installation One 1 Pre assembled RS...

Страница 7: ...e negatively affected Each installation must have such factors taken into consideration For reference see ASHRAE Guidelines relating to piping after a rupture device Warning DO NOT install an RS 2 Rup...

Страница 8: ...how much of the existing rupture disk vent piping will have to be removed to accommodate the RuptureSeal Cut out and remove this section of piping 4 It is recommended that you utilize a flexible metal...

Страница 9: ...t collection trap inlet 7 Valve body 24 Valve Body water drain hole 16 Calibration locking screws and seal Figure 3 Cutaway View Pressure Gauge and Auxiliary Alarm The pressure gauge 21 between the ru...

Страница 10: ...ing Procedure Caution DO NOT use this procedure if chiller is at a pressure lower than 15 Hg Otherwise accidental bursting of the rupture disk could occur by imploding the rupture disk into the chille...

Страница 11: ...ews 9 then lift the valve body 7 from the valve neck 32 4 Inspect the valve seat O Ring 1 and the valve body O Ring 2 If there are signs of wear or excessive compression set replace the O Rings Lightl...

Страница 12: ...sure the Double Check Pressure Equalizing Valve is pointing straight up toward the sky and is unobstructed regardless of the RS 2 valve s position The Double Check Pressure Equalizing Valve only func...

Страница 13: ...aporator The measurement to the immediate right of the evaporator s diameter indicates the Maximum Length of the chiller vessel evaporator that the Model RS 2 RuptureSeal valve can be installed on aft...

Страница 14: ...ls are used within 20 feet 6 1 m of a pressure vessel multiply the value of f by 2 5 REFRIGERANT VALUE OF f When used on the lowside of a limited charge cascade system R 170 R 744 R 1150 1 0 0 082 R 1...

Страница 15: ...ody rotated 90 degrees Rotate 2 Valve Body rotated 270 degrees Rotate 4 Valve Body rotated 180 degrees Rotate 3 Turning the carbon fragment collection trap chamber 10 and rotating the valve body 7 The...

Страница 16: ...f there is a rupture all of the carbon fragments of the disk will be projected straight into the RuptureSeal carbon fragment collection trap Chiller Chiller Chiller Chiller Preferred Installation 1 Pr...

Страница 17: ...S DCV1 O Ring type sizes Valve seat O Ring Parker 2 133 V747 75 Valve body O Ring Parker 2 145 N674 70 Collection chamber flange O Ring Parker 2 235 V747 75 All other parts of the valve are internal a...

Страница 18: ...ions provided by REDI CONTROLS Failures of equipment due to abuse accident or negligence Damages from or part failures due to equipment not being installed per REDI CONTROLS instructions per applicabl...

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