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D01-AH6 REV3 17.09.15

Pendant Body - TCR-2000/2

Fig. 

No.

Part Number Part Name

Parts 

Per 

Hoist

067 426224110

CHAIN LEVER

1

068 426224120

ROLLER SHAFT

1

069 426224130

LIMIT ROLLER

1

140 426224460

LIMIT SHAFT

1

141 130802217

SPRING 19.5X25X2.6

2

148 130302010

RETAINING RING S-10

1

149 426224C30

MAIN BUSHING

1

151 132805010

HEX FLAT HEAD MACHINE SCREW M5X10 4

156 130790012

SNAP PIN 12 

1

157 426325750

WASHER

1

159 134703060

INLET BUSHING

1

201 426224013

MAIN SPOOL

1

202 426224021

BRAKE SPOOL

1

203 426224C20

SPOOL CYLINDER

2

204 426224041

BRAKE RETAINER

1

205 426224051

BRAKE NUT

1

206 426224063

VALVE BODY

1

207 426224070

TOP COVER

1

208 426224083

SIDE COVER (L)

1

209 426224093

SIDE COVER (R)

1

210 426224101

LIMIT GUIDE

1

211 426224C40

BRAKE BUSHING

1

212 426224C50

LIMIT BUSHING

1

213 426224C60

SPOOL PISTON

2

214 426224C70

SPRING SEAT 

2

215 426224140

LIMIT LEVER

1

216 130802216

SPRING 15X59X2.4

1

217 136102164

SIDE PACKING (N)

2

218 136102161

VALVE PACKING

1

219 136102162

TOP PACKING

1

220 136102163

UNDER PACKING

1

221 137402030

EXHAUST SILENCER

1

222 137402031

NYLON SILENCER

1

223 130301025

RETAINING RING H-25

1

224 130301058

RETAINING RING H-58

1

225 131706012

HEX SOCKET HEAD CAP SCREW M6X12

2

226 131706025

HEX SOCKET HEAD CAP SCREW M6X25

4

227 131706040

HEX SOCKET HEAD CAP SCREW M6X40

3

228 131706060

HEX SOCKET HEAD CAP SCREW M6X60

3

229 132405008

CROSS-RECESSED HEAD MACHINE 

SCREW M5X8

2

230 132306035

HEX SOCKET SET SCREW M6X35

1

231 134902003

HEX SOCKET PIPE PLUG 1/8

1

232 134403006

HEX NUT M6

1

233 134501008

U-NUT M8

1

235 130604010

SPRING PIN 4X10

2

236 131103004

O-RING S-6

2

237 131103021

O-RING S-26

2

Fig. 

No.

Part Number

Part Name

Parts 

Per 

Hoist

238

131103022

O-RING S-28

7

239

131103024

O-RING S-30

2

240

131103027

O-RING S-34

2

241

136803032

1/2 NET SCREEN

1

363

P091

1/8 BSP TO 6MM BANJO

2

364

P087

1/8 BSP TO 6MM PUSH FIT

4

365

P044

1/8 BSP FEMALE SOCKET

4

366

P071/1

1/8 BSP HEX NIPPLE c/w 60° CONE

4

367A COND/BRKT/HOIST PENDANT BRACKET 9M BELOW

1

367B COND/BRKT/SYJA2 PENDANT BRACKET 10M ABOVE

1

367C DRG1354-05

PENDANT BRACKET 9M BELOW

1

367D DRG1354-04

PENDANT BRACKET 10M ABOVE

1

Содержание TCR-1000

Страница 1: ...AIR HOIST USER MANUAL MODEL TCR 2000 2...

Страница 2: ......

Страница 3: ...LIFTING GEAR BELOW THE HOIST 3 4 MOUNTING ON TROLLEYS 3 5 OPERATIONAL BREAKDOWN OR ACCIDENT SECTION 4 MAINTENANCE 4 1 GENERAL 4 2 REPAIRS 4 3 SILENCING 4 4 CHANGING THE SILENCERS 4 5 FITTING OR REPLA...

Страница 4: ...t all times to the relevant person in case of loss ask your dealer for a new copy Specification sheet gives full details of actual model supplied The nameplate fitted to the hoist gives the details to...

Страница 5: ...he UK the use of non electrical equipment in a hazardous area is covered by Products Intended for use in Potentially Explosive Atmospheres 2016 UK SI 2016 No 1107 as amended by UK SI 2019 No 696 In Eu...

Страница 6: ...available as Ex ZONE 1 or 2 hoists for use in hazardous areas with corrosion protection and can work in temperatures of 20 C to 60 C When used outdoor or offshore hoists should be protected against t...

Страница 7: ...nstallation of an in line air service unit although essential cannot in itself compensate for serious contamination in the air supply When operating the compressor in moist humid or dusty atmospheres...

Страница 8: ...s the load to turn without twisting the chain However when repeatedly handling loads with the bottom hook close to the hoist especially when rotation of the load is prevented there is tendency for the...

Страница 9: ...hould be run weekly where the hoist is outside and not protected it should be checked lubricated and run daily The emergency stop button valve operates immediately Upper and lower limit switches lever...

Страница 10: ...STALLATION INSTRUCTIONS Hook suspension with long chain drops Problem When a long heavy chain is fitted and the raise is pressed with the hoist in an unloaded condition due to the centre line of the h...

Страница 11: ...Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH6 REV3 GETTING STARTED STANDARD HOSE CONNECTION PENDANT CONTROL OR HOIST WITH EXTERNAL EMERGENCY STOP VALVE STANDARD HOSE CONNECTIO...

Страница 12: ...ER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH6 REV3 GETTING STARTED Some hoists are fitted with internal emergency stop va...

Страница 13: ...Chains used in these areas should be re lubricated on a regular basis NEVER use heavy grease or bitumen based products to lubricate the chain as these will foul the chain guide idler and load wheels a...

Страница 14: ...n the area and make sure the pendant hangs vertically and cannot swing or get blown against anything When there is a longer break in the lifting operation and the load has been landed then the emergen...

Страница 15: ...of the weight of the load being lifted Do not use the hoist to lift lower personnel Fig B Only use the hoist to lift a load vertically It is not designed to pull or drag loads without modification an...

Страница 16: ...re that the load bar and tie bar nut have been secured and the trolley side plates are set parallel to the beam web Ensure that the tie bars are correctly adjusted in the slots with the anti tilt roll...

Страница 17: ...ny wear should be measured and checked against section 10 1 BRAKE With a load applied check the brake efficiency If there is any delay in actuation or slippage the brake is defective and the hoist mus...

Страница 18: ...the silencers are in the correct order two type S one type F and a further two type S TCR 500 to TCR 15000 5 The silencer section is located on the top of the hoist body on the motor side Remove the t...

Страница 19: ...ys examine the first link of chain after passing it over the load wheel If damaged remove the damaged link s REPLACING EXISTING CHAIN Cut away the centre portion of a link of the old chain to allow a...

Страница 20: ...mm Pitch 21 0 3 0 15 mm 21 0 4 0 00 mm 21 0 41 0 00 mm 21 0 3 0 00 mm Max dia at weld 7 5 mm 7 6 mm 7 5 mm 7 5 mm Min breaking force 61 6 kN 63 kN 63 3 kN 50 Kn Surface hardness 500 650HV5 ca400HV101...

Страница 21: ...3 Motor Section 4 Silencer Section 5 Valve Section 6 Brake Section 7 Chain 8 End Stopper 9 Gear Box 10 Chain Lever 11 Limit Lock 12 Hook Case 13 Hook Safety Latch 14 Lower Hook 15 Cord Lever 16 Cord...

Страница 22: ...m STD T 4mm MIN T 3 5mm Replace if any of the width length and thickness is less than the stated minimums 73 Brake Disc T STD T 8mm MIN T 7 3mm Below minimum for replacement 85 Cage Replace when there...

Страница 23: ...STD L 15 8mm MAX L 17 8mm STD W 28mm MAX W 30mm Replace if any of the above dimensions exceed maximum wear 115 Hook Dimensions STD L 45mm MAX L 45 9mm STD H 37mm MIN H 35 5mm Check dimensions as cast...

Страница 24: ...MONTHS Heavily lubricate the hoist as specified above If the hoist is contaminated with dirt or chemicals wash with a propriety mild solvent or detergent and thoroughly rinse off with fresh water Allo...

Страница 25: ...om hook is not twisted through the chain fall on multi fall blocks Hoists with long drops of chain and heavy loads in the chain collectors will require a secondary suspension point to hold the hoist i...

Страница 26: ...um Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH6 REV3 CHAIN COLLECTORS TCR 500 2000 2 TCR 500 2000 2 1 3 2 1 3 2 4 TCR 500 TCR 2000 2 1 Bolt M8 x 25 2 Bolt M6 x 16 3 Bolt M8 x 25 4 Chain Bag TCR...

Страница 27: ...or a larger capacity hoist installed The load can still be lowered when the load limiter cuts in 7 2 SETTING THE LOAD LIMITER Viewing the hoist from the motor end the load limiter adjusting screw M6...

Страница 28: ...oses leaking or loose Silencer is clogged Check compressor output against hoist requirements Check air hose size against table Ensure fittings are matched to hose size Replace incorrect items Reduce t...

Страница 29: ...FFSHORE INSPECTION Arrange to have the hoist examined by a person specifically trained and experienced in the examination of lifting machines This can be done by a Red Rooster engineer or an independe...

Страница 30: ...ct other components or to function by means of friction generation They require periodic inspection and replacement and comprise of the rotor vanes and the brake disc Inadequate lubrication seriously...

Страница 31: ...use in Zones 21 and 22 Mining Ex Group I M2 Ex h I Mb Mechanical equipment de energised in an emergency TROLLEYS AND OVERHEAD CRANES Red Rooster trolleys and overhead cranes use standard steel wheels...

Страница 32: ...tic charge Hose safety whip cables should be used to prevent hoses flying if a connection fails to limit the dust cloud and the flying hose Red Rooster hoists should only be operated with compressed a...

Страница 33: ...protection UK Ex scheme or ATEX zone 1 specification Chain collectors PVC galvanised or stainless steel Air service units Radio control Main air shut off valve The TCR 2000 2 is a 2000 kg chain hoist...

Страница 34: ...FTING SPEED WITH LOAD 3 0 m min LIFTING SPEED WITHOUT LOAD 5 7 m min LOWERING SPEED WITH LOAD 5 2 m min AIR CONSUMPTION LIFTING 25 l sec AIR CONSUMPTION LOWERING 30 l sec WORKING PRESSURE 6 Bar AIR CO...

Страница 35: ...35 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH6 REV3 DRAWINGS AND PARTS LISTS...

Страница 36: ...terial Sheet Size A3 GENERAL ASSEMBLY Date Revision Profile Number Replaces Drawing 25 01 2018 Signature Part Number DRG 1368D 10 up to 5 0 05 over 5 up to 30 0 1 over 30 up to 120 0 2 over 120 up to...

Страница 37: ...D01 AH6 REV3 17 09 15 Hoist Body TCR 2000 2...

Страница 38: ...6002 2 Fig No Part Number Part Name Parts Per Hoist 101 130113008 BEARING 6908 2 102 130104002 BEARING 6001 9 103 131117042 O RING AS568 042 1 104 131103055 O RING S 105 1 105 130302012 RETAINING RING...

Страница 39: ...SHER M10 2 138 131307008 WASHER M8 1 139 130109007 BEARING 6206ZZ 2 170 426286710 THRUST RING 1 171 130121108 THRUST BEARING 51108 1 180 420620JF0 CHAIN DOWN STOPPER 2 181 131705022 HEX SOCKET HEAD CA...

Страница 40: ...D01 AH6 REV3 17 09 15 Pendant Body TCR 2000 2...

Страница 41: ...1 219 136102162 TOP PACKING 1 220 136102163 UNDER PACKING 1 221 137402030 EXHAUST SILENCER 1 222 137402031 NYLON SILENCER 1 223 130301025 RETAINING RING H 25 1 224 130301058 RETAINING RING H 58 1 225...

Страница 42: ...D01 AH6 REV3 17 09 15 Built In Mains Emergency Stop Valve Pendant Body TCR 2000 2...

Страница 43: ...0301025 RETAINING RING H 25 1 224 130301058 RETAINING RING H 58 1 225 131706012 HEX SOCKET HEAD CAP SCREW M6X12 2 226 131706025 HEX SOCKET HEAD CAP SCREW M6X25 4 227 131706040 HEX SOCKET HEAD CAP SCRE...

Страница 44: ...D01 AH6 REV3 17 09 15 Cord Body TCR 2000 2...

Страница 45: ...COVER R 1 210 426224101 LIMIT GUIDE 1 211 426224C40 BRAKE BUSHING 1 212 426224C50 LIMIT BUSHING 1 213 426224C60 SPOOL PISTON 2 214 426224C70 SPRING SEAT 2 215 426224140 LIMIT LEVER 1 216 130802216 SP...

Страница 46: ...D01 AH6 REV3 17 09 15 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 D01 P7 REV1 Pendant VRD 2R...

Страница 47: ...S 131109001 O RING S 3 HS90 2 2T 131103008 O RING S 10 2 2U 131103009 O RING S 11 2 2 2V 420224V61 EMERGENCY STOP VALVE 1 2W 420228V50 EMERGENCY STOP BUSHING 1 2X 136690503 EMERGENCY STOP BUTTON 1 2Y...

Страница 48: ...D01 AH6 REV3 17 09 15 Pendant VTP2M Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 D01 P2 REV1...

Страница 49: ...6P BS54 EMERGENCY STOP BUTTON 1 5 304P 8mm TO 6mm BANJO 4 6 P118 90 ELBOW 6mm 2 7 P112 4 WAY JUNCTION 1 8 301P 8mm TO 6mm REDUCER 1 9 BIK 3209 P VALVE PENDANT VALVE 2 10 P087 1 8 TO 6mm PUSHFIT 2 11 T...

Страница 50: ......

Страница 51: ...51 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH6 REV3 ACCESSORIES...

Страница 52: ...es are opened by the control air from the pendant opening the valve allowing full pressure to open the hoist spool valve Valve model SYJA712 01 DUMP VALVES On hoists fitted with 1 4 air hose in place...

Страница 53: ...53 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH6 REV3 ACCESSORIES...

Страница 54: ...lectrical equipment and goods If contamination from purged water is not a problem then automatic drain units should be selected Failure to fit and drain the filter will result in excessive moisture be...

Страница 55: ...to the internal parts 2 Do not use tools on the pressure regulator knob as this may cause damage It must be operated manually MOUNTING ADJUSTMENT CAUTION 1 Be sure to unlock the knob before adjusting...

Страница 56: ......

Страница 57: ...57 LOG BOOK Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH6 REV3 LOG BOOK...

Страница 58: ...EMENTS The items listed below are intended as a guide for performing daily visual inspections of the components that have a direct bearing on the safety of the hoist and or trolley where the status ma...

Страница 59: ...ON Function test hoists running speed and control operation without load and then check lifting a load of around 50 of SWL to check brake operation and controls when loaded LIMIT SWITCHES Check operat...

Страница 60: ...DAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 AIR HOIST CHECKS HOOK SWIVEL AIR LEAKS AIR SET LUBRICATION SAFETY CATCHES NOISE OPERATION PENDANT OPERATION E ST...

Страница 61: ...O BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY PLEASE CONTACT RED ROOSTER...

Страница 62: ...651 872101 Nauta House Oldmeldrum E sales redroosterlifting com The Meadows Aberdeenshire AB51 0EZ W www redroosterlifting com Depot Unit 26 Kelvin Way T 44 0 121 525 4162 Kelvin Way Trading Estate We...

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