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USER MANUAL

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Red Rooster Lifting Limited

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Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ

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Tel: +44 (0) 1651 872101

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M01-AH6 REV3

Red Rooster Lifting Limited

Nauta House, The Meadows, Oldmeldrum, Inverurie, Aberdeenshire, UK, AB51 0EZ

T: +44 (0) 1651 872101

[email protected]

REDROOSTERLIFTING.COM

All measurements are in mm
Information subject to change without notice

DIMENSIONS

HOIST MODEL

TCR-2000/2

WLL

2000 kg

CHAIN FALLS

LIFTING SPEED WITH LOAD

3.0 m/min

LIFTING SPEED WITHOUT LOAD

5.7 m/min

LOWERING SPEED WITH LOAD

5.2 m/min

AIR CONSUMPTION LIFTING

25 l/sec

AIR CONSUMPTION LOWERING

30 l/sec

WORKING PRESSURE

6 Bar

AIR CONNECTION

1/2" BSP

MINIMUM HOSE DIA.

1/2"

WEIGHT 3M HOL

39.7 kg

ADDITIONAL METRE HOL

2.2 kg

Title of Project

Approved By

Checked By

Drawn By

B. Aitken

Adam Migala

E. Crichton

1:4

Scale

Surname

Surface Roughness

Angular

0,5°

Linear

If In Doubt Ask

1 / 1

7.5 kg

Weight

Title of Part

TCR−2000/2

Date

Material

Sheet Size

GENERAL ASSEMBLY

Date

Revision

Profile Number

Replaces Drawing

25/01/2018

Signature

Part Number

DRG 1368D−10

up to 5

0,05

over 5 up to 30

0,1

over 30 up to 120

0,2

over 120 up to 500

0,25

over 500 up to 1000

0,5

over 1000

N10

Tolerances

all dimensions are in milimeters

unless otherwise specified

19/04/2010

25/01/2018

REVISION HISTORY

REV.

DATE

APPROVED

166

212

156

186

106

RAISING EXPECTATIONS

TCR-2000/2

AIR HOIST

C06-AH6 REV3

Содержание TCR-1000

Страница 1: ...AIR HOIST USER MANUAL MODEL TCR 2000 2...

Страница 2: ......

Страница 3: ...LIFTING GEAR BELOW THE HOIST 3 4 MOUNTING ON TROLLEYS 3 5 OPERATIONAL BREAKDOWN OR ACCIDENT SECTION 4 MAINTENANCE 4 1 GENERAL 4 2 REPAIRS 4 3 SILENCING 4 4 CHANGING THE SILENCERS 4 5 FITTING OR REPLA...

Страница 4: ...t all times to the relevant person in case of loss ask your dealer for a new copy Specification sheet gives full details of actual model supplied The nameplate fitted to the hoist gives the details to...

Страница 5: ...he UK the use of non electrical equipment in a hazardous area is covered by Products Intended for use in Potentially Explosive Atmospheres 2016 UK SI 2016 No 1107 as amended by UK SI 2019 No 696 In Eu...

Страница 6: ...available as Ex ZONE 1 or 2 hoists for use in hazardous areas with corrosion protection and can work in temperatures of 20 C to 60 C When used outdoor or offshore hoists should be protected against t...

Страница 7: ...nstallation of an in line air service unit although essential cannot in itself compensate for serious contamination in the air supply When operating the compressor in moist humid or dusty atmospheres...

Страница 8: ...s the load to turn without twisting the chain However when repeatedly handling loads with the bottom hook close to the hoist especially when rotation of the load is prevented there is tendency for the...

Страница 9: ...hould be run weekly where the hoist is outside and not protected it should be checked lubricated and run daily The emergency stop button valve operates immediately Upper and lower limit switches lever...

Страница 10: ...STALLATION INSTRUCTIONS Hook suspension with long chain drops Problem When a long heavy chain is fitted and the raise is pressed with the hoist in an unloaded condition due to the centre line of the h...

Страница 11: ...Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH6 REV3 GETTING STARTED STANDARD HOSE CONNECTION PENDANT CONTROL OR HOIST WITH EXTERNAL EMERGENCY STOP VALVE STANDARD HOSE CONNECTIO...

Страница 12: ...ER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH6 REV3 GETTING STARTED Some hoists are fitted with internal emergency stop va...

Страница 13: ...Chains used in these areas should be re lubricated on a regular basis NEVER use heavy grease or bitumen based products to lubricate the chain as these will foul the chain guide idler and load wheels a...

Страница 14: ...n the area and make sure the pendant hangs vertically and cannot swing or get blown against anything When there is a longer break in the lifting operation and the load has been landed then the emergen...

Страница 15: ...of the weight of the load being lifted Do not use the hoist to lift lower personnel Fig B Only use the hoist to lift a load vertically It is not designed to pull or drag loads without modification an...

Страница 16: ...re that the load bar and tie bar nut have been secured and the trolley side plates are set parallel to the beam web Ensure that the tie bars are correctly adjusted in the slots with the anti tilt roll...

Страница 17: ...ny wear should be measured and checked against section 10 1 BRAKE With a load applied check the brake efficiency If there is any delay in actuation or slippage the brake is defective and the hoist mus...

Страница 18: ...the silencers are in the correct order two type S one type F and a further two type S TCR 500 to TCR 15000 5 The silencer section is located on the top of the hoist body on the motor side Remove the t...

Страница 19: ...ys examine the first link of chain after passing it over the load wheel If damaged remove the damaged link s REPLACING EXISTING CHAIN Cut away the centre portion of a link of the old chain to allow a...

Страница 20: ...mm Pitch 21 0 3 0 15 mm 21 0 4 0 00 mm 21 0 41 0 00 mm 21 0 3 0 00 mm Max dia at weld 7 5 mm 7 6 mm 7 5 mm 7 5 mm Min breaking force 61 6 kN 63 kN 63 3 kN 50 Kn Surface hardness 500 650HV5 ca400HV101...

Страница 21: ...3 Motor Section 4 Silencer Section 5 Valve Section 6 Brake Section 7 Chain 8 End Stopper 9 Gear Box 10 Chain Lever 11 Limit Lock 12 Hook Case 13 Hook Safety Latch 14 Lower Hook 15 Cord Lever 16 Cord...

Страница 22: ...m STD T 4mm MIN T 3 5mm Replace if any of the width length and thickness is less than the stated minimums 73 Brake Disc T STD T 8mm MIN T 7 3mm Below minimum for replacement 85 Cage Replace when there...

Страница 23: ...STD L 15 8mm MAX L 17 8mm STD W 28mm MAX W 30mm Replace if any of the above dimensions exceed maximum wear 115 Hook Dimensions STD L 45mm MAX L 45 9mm STD H 37mm MIN H 35 5mm Check dimensions as cast...

Страница 24: ...MONTHS Heavily lubricate the hoist as specified above If the hoist is contaminated with dirt or chemicals wash with a propriety mild solvent or detergent and thoroughly rinse off with fresh water Allo...

Страница 25: ...om hook is not twisted through the chain fall on multi fall blocks Hoists with long drops of chain and heavy loads in the chain collectors will require a secondary suspension point to hold the hoist i...

Страница 26: ...um Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH6 REV3 CHAIN COLLECTORS TCR 500 2000 2 TCR 500 2000 2 1 3 2 1 3 2 4 TCR 500 TCR 2000 2 1 Bolt M8 x 25 2 Bolt M6 x 16 3 Bolt M8 x 25 4 Chain Bag TCR...

Страница 27: ...or a larger capacity hoist installed The load can still be lowered when the load limiter cuts in 7 2 SETTING THE LOAD LIMITER Viewing the hoist from the motor end the load limiter adjusting screw M6...

Страница 28: ...oses leaking or loose Silencer is clogged Check compressor output against hoist requirements Check air hose size against table Ensure fittings are matched to hose size Replace incorrect items Reduce t...

Страница 29: ...FFSHORE INSPECTION Arrange to have the hoist examined by a person specifically trained and experienced in the examination of lifting machines This can be done by a Red Rooster engineer or an independe...

Страница 30: ...ct other components or to function by means of friction generation They require periodic inspection and replacement and comprise of the rotor vanes and the brake disc Inadequate lubrication seriously...

Страница 31: ...use in Zones 21 and 22 Mining Ex Group I M2 Ex h I Mb Mechanical equipment de energised in an emergency TROLLEYS AND OVERHEAD CRANES Red Rooster trolleys and overhead cranes use standard steel wheels...

Страница 32: ...tic charge Hose safety whip cables should be used to prevent hoses flying if a connection fails to limit the dust cloud and the flying hose Red Rooster hoists should only be operated with compressed a...

Страница 33: ...protection UK Ex scheme or ATEX zone 1 specification Chain collectors PVC galvanised or stainless steel Air service units Radio control Main air shut off valve The TCR 2000 2 is a 2000 kg chain hoist...

Страница 34: ...FTING SPEED WITH LOAD 3 0 m min LIFTING SPEED WITHOUT LOAD 5 7 m min LOWERING SPEED WITH LOAD 5 2 m min AIR CONSUMPTION LIFTING 25 l sec AIR CONSUMPTION LOWERING 30 l sec WORKING PRESSURE 6 Bar AIR CO...

Страница 35: ...35 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH6 REV3 DRAWINGS AND PARTS LISTS...

Страница 36: ...terial Sheet Size A3 GENERAL ASSEMBLY Date Revision Profile Number Replaces Drawing 25 01 2018 Signature Part Number DRG 1368D 10 up to 5 0 05 over 5 up to 30 0 1 over 30 up to 120 0 2 over 120 up to...

Страница 37: ...D01 AH6 REV3 17 09 15 Hoist Body TCR 2000 2...

Страница 38: ...6002 2 Fig No Part Number Part Name Parts Per Hoist 101 130113008 BEARING 6908 2 102 130104002 BEARING 6001 9 103 131117042 O RING AS568 042 1 104 131103055 O RING S 105 1 105 130302012 RETAINING RING...

Страница 39: ...SHER M10 2 138 131307008 WASHER M8 1 139 130109007 BEARING 6206ZZ 2 170 426286710 THRUST RING 1 171 130121108 THRUST BEARING 51108 1 180 420620JF0 CHAIN DOWN STOPPER 2 181 131705022 HEX SOCKET HEAD CA...

Страница 40: ...D01 AH6 REV3 17 09 15 Pendant Body TCR 2000 2...

Страница 41: ...1 219 136102162 TOP PACKING 1 220 136102163 UNDER PACKING 1 221 137402030 EXHAUST SILENCER 1 222 137402031 NYLON SILENCER 1 223 130301025 RETAINING RING H 25 1 224 130301058 RETAINING RING H 58 1 225...

Страница 42: ...D01 AH6 REV3 17 09 15 Built In Mains Emergency Stop Valve Pendant Body TCR 2000 2...

Страница 43: ...0301025 RETAINING RING H 25 1 224 130301058 RETAINING RING H 58 1 225 131706012 HEX SOCKET HEAD CAP SCREW M6X12 2 226 131706025 HEX SOCKET HEAD CAP SCREW M6X25 4 227 131706040 HEX SOCKET HEAD CAP SCRE...

Страница 44: ...D01 AH6 REV3 17 09 15 Cord Body TCR 2000 2...

Страница 45: ...COVER R 1 210 426224101 LIMIT GUIDE 1 211 426224C40 BRAKE BUSHING 1 212 426224C50 LIMIT BUSHING 1 213 426224C60 SPOOL PISTON 2 214 426224C70 SPRING SEAT 2 215 426224140 LIMIT LEVER 1 216 130802216 SP...

Страница 46: ...D01 AH6 REV3 17 09 15 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 D01 P7 REV1 Pendant VRD 2R...

Страница 47: ...S 131109001 O RING S 3 HS90 2 2T 131103008 O RING S 10 2 2U 131103009 O RING S 11 2 2 2V 420224V61 EMERGENCY STOP VALVE 1 2W 420228V50 EMERGENCY STOP BUSHING 1 2X 136690503 EMERGENCY STOP BUTTON 1 2Y...

Страница 48: ...D01 AH6 REV3 17 09 15 Pendant VTP2M Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 D01 P2 REV1...

Страница 49: ...6P BS54 EMERGENCY STOP BUTTON 1 5 304P 8mm TO 6mm BANJO 4 6 P118 90 ELBOW 6mm 2 7 P112 4 WAY JUNCTION 1 8 301P 8mm TO 6mm REDUCER 1 9 BIK 3209 P VALVE PENDANT VALVE 2 10 P087 1 8 TO 6mm PUSHFIT 2 11 T...

Страница 50: ......

Страница 51: ...51 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH6 REV3 ACCESSORIES...

Страница 52: ...es are opened by the control air from the pendant opening the valve allowing full pressure to open the hoist spool valve Valve model SYJA712 01 DUMP VALVES On hoists fitted with 1 4 air hose in place...

Страница 53: ...53 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH6 REV3 ACCESSORIES...

Страница 54: ...lectrical equipment and goods If contamination from purged water is not a problem then automatic drain units should be selected Failure to fit and drain the filter will result in excessive moisture be...

Страница 55: ...to the internal parts 2 Do not use tools on the pressure regulator knob as this may cause damage It must be operated manually MOUNTING ADJUSTMENT CAUTION 1 Be sure to unlock the knob before adjusting...

Страница 56: ......

Страница 57: ...57 LOG BOOK Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH6 REV3 LOG BOOK...

Страница 58: ...EMENTS The items listed below are intended as a guide for performing daily visual inspections of the components that have a direct bearing on the safety of the hoist and or trolley where the status ma...

Страница 59: ...ON Function test hoists running speed and control operation without load and then check lifting a load of around 50 of SWL to check brake operation and controls when loaded LIMIT SWITCHES Check operat...

Страница 60: ...DAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 AIR HOIST CHECKS HOOK SWIVEL AIR LEAKS AIR SET LUBRICATION SAFETY CATCHES NOISE OPERATION PENDANT OPERATION E ST...

Страница 61: ...O BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY PLEASE CONTACT RED ROOSTER...

Страница 62: ...651 872101 Nauta House Oldmeldrum E sales redroosterlifting com The Meadows Aberdeenshire AB51 0EZ W www redroosterlifting com Depot Unit 26 Kelvin Way T 44 0 121 525 4162 Kelvin Way Trading Estate We...

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