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MATERIALS AND TOOLS NEEDED

MATERIALS NEEDED

Pipe Joints

•  One roll of PTFE tape
•  One can PVC primer
•  One can PVC cement
•  Steel clamps (optional)

Drilled Wells (driven well materials are listed separately)

•  One 1-1/4" foot valve (not needed for driven wells)
•  One 1-1/4" PVC pipe (to attach to foot valve; needed for shallow well only)
•  Rigid 1-1/4" PVC pipe and couplings to reach from bottom of well to pump
•  One 1-1/4" male PVC adapter (for discharge opening)
•  Well seal with vent tube
•  One 1-1/4" PVC 90° elbow (to join piping from well to pump)
•  One 1-1/4" male galvanized adapter (for suction opening)

Driven Wells

•  Well point (more than one may be needed)
•  1-1/4" galvanized pipe from bottom of well to top of well plus 1 ft (30 cm) 

(if more than one well point is needed, additional piping and elbows will 
be needed to join the well points together)

•  One 1-1/4" galvanized 90° elbow
•  One 1-1/4" galvanized nipple
•  One 1-1/4" check valve 
•  One 1-1/4" male PVC adapter
•  One 1-1/4" male galvanized adapter
•  1-1/4" PVC pipe measured from adapter connected to pump to check valve
•  Restrictor valve (connected after the elbow on the pump discharge)
•  Low pressure cut-off pressure switch (recommended)

Pump to Tank Installation

•  One male PVC adapter (attached to tank) – the tank fitting size depends 

on the system connect on the tank

•  One tank tee – size should be the same as the adapter above
•  One 1" PVC elbow
•  PVC piping to fit from tank tee to the elbow on the pumps discharge  

and to join the service line 

•  High pressure safety relief valve (attached to the tank tee)
•  One 1/2" drain cock (attached to the tank tee)

TOOLS NEEDED

•  Round file
•  Pipe clamp
•  Pipe wrench or crescent wrench
•  Slotted screwdriver
•  Cross-head screwdriver
•  Hacksaw or reciprocating saw
•  Heat gun (optional)
•  5/16" - 8 point socket and ratchet
•  9/16" - 8 point socket and ratchet
•  Measuring tape

IMPORTANT INFORMATION

JOINING PIPE FITTINGS

Follow the fitting guidelines below for all attachments unless  
otherwise specified.

PVC PIPE FITTINGS

When joining two PVC joints together (such as joining an adapter to a 
PVC pipe), always use PVC primer to clean both pieces. Apply the primer 
to the inside of one joint and the outside of the other joint so the primed 
areas meet. Select Method 1, 2 or 3 to affix the joints. When tightening PVC, 
tighten securely, but do not overtighten or you could break the fitting.

Method 1 - PTFE tape:

 Wrap PTFE tape tightly around the male 

threads. Start wrapping the threads at the end of the pipe, keeping 
tension on the tape. Do not let the tape hang over the edge of the 
adapter. Starting from the end, wrap in the direction of the threads 
for the full length of the adapter. Overlap each wrap about 70%. 

Method 2 - Using PVC cement:

 Apply PVC cement to the areas  

that were just primed and join the two pieces together. Twist to  
the right and back to the left to help embed the cement between 
the pieces. 

Method 3 - Using heat and clamps: 

Add two steel clamps to the 

largest fitting before joining the fittings. Heat the largest fitting 
with a heat gun (follow all safety instructions in the heat gun 
manual). This will shrink the fitting, bonding it to the smaller  
joint. Once the joint has cooled down, tighten the clamps with  
a screwdriver.

METAL PIPE FITTINGS 

Use PTFE tape or thread compound to coat the threading.

CHECK TO ENSURE THE JOINTS ARE AIRTIGHT. 
EVEN A PINHOLE CAN PREVENT PROPER OPERATION OF THE PUMP.

SUCTION AND PRESSURE PIPE

It is recommended that only new, clean 1-1/4" pipe or hose be used. If the 
pump is installed any appreciable distance away from the source of water, 
the suction pipe should be increased to 1-1/2". Horizontal lengths of pipe 
must gradually slope upward from the source of water to the pump to 
avoid air pockets in the line. Thread compound should be used on all pipe 
joints and connections should be thoroughly tightened. 

A foot valve or 

check valve must be installed

 and its operation should be checked, since  

a leak will prevent proper operation of the system. Make sure the foot  
valve is located so that it will be submerged at all times. If a sand point or 
driven well is used, install a check valve next to the pump suction instead 
of the foot valve (see 

Typical Installations

, Figure 5). All installations must 

have a foot valve or a check valve in the suction pipe.

5

Содержание RJS-100-PREM

Страница 1: ...ket Sizes 6 Detailed Installation Instructions 7 Typical Installations 9 Pump to Tank Installation 10 Wiring Instructions 11 Priming the Pump 12 Maintenance 13 Troubleshooting 14 Replacement Parts 15...

Страница 2: ...onal Electrical Code NEC and with any local codes and ordinances Employ a licensed electrician s WARNING FOR DUAL VOLTAGE MOTORS 115 230 V Voltage change instructions are located in this manual s NOTI...

Страница 3: ...EEP THIS MANUAL ACCESSIBLE FOR FUTURE REFERENCE Description Voltage setting on pump verified and set to match voltage on the circuit breaker Foot valve for drilled wells or check valve for driven well...

Страница 4: ...VICE YOUR PRODUCT KNOW THE PRODUCT S APPLICATION LIMITATIONS AND POTENTIAL HAZARDS PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESUL...

Страница 5: ...PVC pipe always use PVC primer to clean both pieces Apply the primer to the inside of one joint and the outside of the other joint so the primed areas meet Select Method 1 2 or 3 to affix the joints W...

Страница 6: ...the 1 1 4 male galvanized adapter into the suction opening Tighten securely but do not overtighten as this could crack the fitting 8 Attach the 1 1 4 PVC pipe from the well to the male adapter additio...

Страница 7: ...ump 3 Firmly clamp the unfinished end of the pipe with a pipe clamp 1 ft 30 cm from the top of the pipe This will prevent the pipe from dropping to the bottom of the well Lower this section into the w...

Страница 8: ...provides adequate room for services and protection from freezing temperatures The pump should be bolted to a good foundation preferably concrete and provided with adequate drainage Locating the pump a...

Страница 9: ...Well Casing Vent Suction Drain Plug Well Seal Priming Plug ToService Drain Vent Plug Pressure Gauge optional Clean Out Plug Relief Valve Inline Check Valve Tank 1 1 4 Galvanized Pipe Well Point 1 1 4...

Страница 10: ...afety relief valve s location is near the discharge of the pump and in an area with adequate drainage Be sure to direct the valve so that any water flow will not spray toward the pump or any other ele...

Страница 11: ...anging instructions The power lines should be connected to the pressure switch terminals marked Line Figure 7 It is recommended that a separate circuit be led from the distribution panel to the pump u...

Страница 12: ...5 m of suction line You will know when to stop because the pump will begin to pump water continuously 9 Once the pump begins pumping water continuously firmly tighten the priming plug with a wrench 1...

Страница 13: ...ure 8 s CAUTION ONLY DULY QUALIFIED PERSONS SHOULD PERFORM MAINTENANCE ON ELECTRICAL AND OR MECHANICAL DEVICES Disassembly 1 Shut off the power to the pump at the main service panel and disconnect the...

Страница 14: ...rictor valve to offset available capacity Add a larger tank 20 gallon or larger for additional capacity Problem Possible Cause Pump delivers water but not at rated capacity Leaks in suction or dischar...

Страница 15: ...4 5 6 7 8 305584007 Overhaul Kit RJS 75 PREM 3 4 5 6 7 8 305584008 Overhaul Kit RJS 100 PREM 3 4 5 6 7 8 305584009 Impeller Diffuser Kit RJS 50 PREM 3 5 6 305584010 Impeller Diffuser Kit RJS 75 PREM...

Страница 16: ...ructions Warranty will be VOID if any of the following conditions are found 1 Product is used for purposes other than those for which it was designed and manufactured 2 Product not installed in accord...

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