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In situations where the Total Scale Factor is already in range of the Scale

Factor (0.0001 to 5.9999) and when there are no significant digits lost, the Total
Scaling Factor, “K

T

”, can be programmed directly into the Scale Factor Value

and a Scale Multiplier value of 1 (the factory set value) can be used. For example;
if the display units are in feet and there are 100 pulses per foot, the Total Scaling
Factor, “K

T

”, would be 0.01 ( K

T

= Display Units/Number of Pulses = 1/100 =

0.01). Since the Total Scaling Factor, “K

T

”, is exactly 0.01, it can be programmed

into the Scale Factor Value, “SF”. The Scale Multiplier Value, “SCM”, can be
left at or programmed to its factory setting of x1.

After the Scale Factor and Scale Multiplier values are selected, all that is

necessary to complete the scaling is to choose the Rate Conversion Factor. The
Rate Conversion Factor can be selected to provide indication in Rate per Second,
Rate Per Minute, or Rate per Hour.

Note: There may be situations where there are many more pulses per display unit

than needed. In these situations the minimum SCM value (0.01) may not

provide enough significant digits in the Scale Factor. To achieve more

significant digits, the Rate Conversion Factor should be set to mode 1, Rate

per Second, and the following formula should be used.

SF = K

T

x CF

SCM

Where:

CF = 60 for display reading in Rate Per Minute, or

CF = 3600 for display reading in Rate Per Hour

SCALING DISPLAY C

In the Speed Ratio and Speed Draw modes, [41 2,4], Display C can be scaled

in order to obtain the desired amount of decimal point resolution. This is
accomplished by selecting a “Display C Multiplier” and the proper “Display C
Decimal Point & Leading Zero Blanking” mode.

In the Speed Ratio and Speed Draw modes the Gemini 5200 performs the

appropriate Display C calculation based upon the measured internal rate value,
utilizing the total number of significant digits available to it. It does not use the
amount of resolution that is used in the Rate A & B displays. For example; if the
Gemini 5200 was set-up in mode [41 2], Dual Rate with Speed Ratio, and the rate
indicators were programmed to indicate rate with no decimal point. With actual
rates of 1.5 PPS for Rate A, and 1 PPS for Rate B the rate displays would both
read 1, however, Display C, when using a Display C Multiplier of 10 and a
decimal point, would read 1.5 (C = A/B = 1.5/1 = 1.5).

RATE SCALING EXAMPLES

EXAMPLE #1:

A 60 tooth gear is mounted to a roller that has a circumference of 2 feet. It is

desired to have a rate readout in 10ths of feet per minute. Calculate the Scale
Factor and Scale Multiplier values necessary to provide the desired readout.

In this example one revolution of the roller will provide 60 pulses for 2 feet of

linear travel. Since the desired display units are to be in tenths of feet, it is
necessary to convert 2 feet to tenths, giving us 20 tenths (display units). The Total
Scaling Factor, “K

T

”, is calculated by simply plugging in the two numbers into

formula #1.

K

T

= Display Units/Number of Pulses

K

T

= 20/60 = 0.333333

In order to get the maximum number of significant digits in the Scale Factor

we use formula #2 and a Scale Multiplier value of 0.1 as shown below.

SF = K

T

/SCM

SF = 0.333333/0.1 = 3.3333

To obtain rate indication in Feet Per Minute, the Rate Conversion Factor is

programmed for Rate per Minute mode. A decimal point is also added to provide
for a display of feet in 10ths.

EXAMPLE #2:

The shaft of a positive displacement pump has a 14 tooth sprocket that is being

sensed by a magnetic pickup. It is known that when the unit is pumping 810 liters
of water per minute, the shaft is turning 400 RPM. It is desired to have a display
readout in liters per minute.

With the Gemini 5200, it is not necessary to deal with time unit conversions. From

the information given, we know that when the shaft has turned 400 revolutions, 810
liters of water will have been pumped. The first step we need to take, is to calculate
the number of pulses that occur when 810 liters have been pumped.

NUMBER OF PULSES = # of Revolutions x Pulses per Rev.
NUMBER OF PULSES = 400 Rev x 14 Pulses per Rev = 5600 pulses.

Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]

Содержание Astro Line Series

Страница 1: ...THE ASTRO LINE SERIES GEMINI 5200 INSTRUCTION MANUAL Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

Страница 2: ...t indication and control requirements The Gemini 5200 which you have purchased has the same high quality workmanship and advanced technological capabilities that have made Red Lion Controls the leader...

Страница 3: ...cale Factors A B 18 20 E Gemini 5200 Programming Example Speed Ratio Application 21 22 IV GEMINI 5200 20 MA CURRENT LOOP COMMUNICATIONS 23 A Communication Format 23 B Sending Commands Data To The Gemi...

Страница 4: ...observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provide...

Страница 5: ...Rate A or Rate B then the 3 key is pushed to display the Scale Factor for that value Once the Scale Factor is displayed changing the digits can be accomplished by repeatedly pressing the key beneath t...

Страница 6: ...alue is not entered it will time out and the unit will continue to use its previous setting As with the other functions you must press E to record the changes For the data entry modes if you do not pr...

Страница 7: ...B set to 1 0000 1 000500 Preset 1 set to 500 2 001000 Preset 2 set to 1000 DUAL RATE WITH SPEED RATIO FACTORY SETTINGS Keys Struck Display Description 4 1 41 2 Personality selected as DUAL RATE W SPEE...

Страница 8: ...WITH SPEED DRAW FACTORY SETTINGS Keys Struck Display Description 4 1 41 4 Personality selected as DUAL RATE W SPEED DRAW 4 2 42 3 Reset Rate A B outputs 4 3 43 1 Rate B Conversion Factor is Rate Per...

Страница 9: ...cing flexibility DIAGNOSTICS SELF TEST WATCHDOG TIMER The security of the Gemini 5200 is further enhanced by its self test diagnostic and watchdog timer capabilities The diagnostics are concerned with...

Страница 10: ...eft of the sixth digit and above the polarity annunciator This LED will turn on if the capacity of the display 6 digits is exceeded or if the following conditions occur Upon power up the display will...

Страница 11: ...key and the E key is pushed to load the factory settings The factory settings are listed on page 5 and 6 41 1 DUAL RATE INDICATION In this mode the Gemini 5200 operates as two independent rate indica...

Страница 12: ...that corresponds to the mode identifier The right most decimal point digit 1 is never turned on A sign in front of the mode identifier will inhibit leading zero blanking The absence of a sign will ena...

Страница 13: ...t 1 Value serves as the boundary point When the rate value is less than Preset 1 Output 1 is not activated normal phase When the rate value is greater than or equal to the Preset Output 1 is activated...

Страница 14: ...igits will be shown Refer to Programming The Presets Scale Factors And Timed Output Values section for more details about entering Timed Output 2 will be terminated if the unit is manually reset The T...

Страница 15: ...point digit 1 is never turned on A sign in front of the mode identifier will inhibit leading zero blanking The absence of a sign will enable leading zero blanking 65 1 0 65 2 0 0 65 3 0 0 0 LEADING ZE...

Страница 16: ...ly being displayed is accessed by pressing the 3 key To access the Scale Factor of the other rate display value the key would be pushed to change the display to the other value then the 3 key would be...

Страница 17: ...manner updating according to the Minimum Update Time and its input frequency It will not synchronize with the channel that timed out and has an update period of 16 seconds The Display C channel howev...

Страница 18: ...INT LEADING ZERO BLANKING There are six basic modes of decimal point placement for the Display C indicator of the Gemini 5200 The decimal point is placed to the right of the display digit that corresp...

Страница 19: ...channel 51 2 3 6 Output 1 will activate when the rate or display value is below or equal to the Preset 1 value If each output is assigned to a different channel 51 1 4 5 Output 1 will activate when t...

Страница 20: ...hen in boundary mode the Preset 2 Value serves as the boundary point When the rate or display value is less than Preset 2 Output 2 is not activated normal phase When the rate or display value is great...

Страница 21: ...l end its measurement period when it receives the next negative going edge 63 1 0 5 Sec minimum 1 Sec maximum 63 2 1 Sec minimum 2 Secs maximum 63 3 2 Secs minimum 4 Secs maximum 63 4 4 Secs minimum 8...

Страница 22: ...66 3 exception that manual reset is disabled 66 4 PRESET VALUES Whenever the rate or display value equals the Preset Value an output action will occur This action depends on the previously programmed...

Страница 23: ...CHANNELS Since both of the rolls have the same circumference and have gears with the same number of teeth the scaling parameters obtained will apply to both Rate channels A B The unit of display for...

Страница 24: ...mode 6 to assign both outputs to Display C STEP 6 Enter function code 52 Output 1 Termination Mode Select and enter mode 6 for boundary operation Note Since Output 1 is not being used in timed output...

Страница 25: ...splay information or as involved as using a host computer to automatically set up Presets and Scale Factors of a number of Geminis With the Communications Option the following functions can be perform...

Страница 26: ...n of the Address command is not required This is done for applications which do not require more than one Gemini For applications that require several units it is recommended that each unit in the loo...

Страница 27: ...ses with the count rate During this time only one additional command may be sent to the Gemini 5200 This may be done 80 msec after the transmission of the Change Value command After the second command...

Страница 28: ...totheendoftheabovecharacterstring An example of a typical serial transmission 3 CTB 1234 56 CR LF If the Print Request terminal initiates the transmission a 400 msec delay is inserted before the trans...

Страница 29: ...de of the Gemini 5200 A list of the DIP switch positions and their functions are shown in Figure 4 BR0 BR1 BAUD RATE Set up is shown in Figure 4 When changing the Baud Rate the unit should be powered...

Страница 30: ...ations lines are run to an Industrial computer located in the production offices OTHER GEMINIS OR RLC PRODUCTS WITH 20 MA CURRENT LOOP CAN BE CONNECTED IN THE SAME LOOP The drawing below shows the Cur...

Страница 31: ...ing commands to the Gemini the 2Ah must terminate the command NO CARRIAGE RETURNS 0Dh OR LINE FEED 0Ah CHARACTERS SHOULD BE SENT TO THE GEMINI If they are sent the Gemini will not respond to the next...

Страница 32: ...ntended to be mounted into an enclosed panel with a gasket to provide a water tight seal The unit meets NEMA 4 IP65 requirements for indoor use when properly installed Two mounting clips and screws ar...

Страница 33: ...nected to earth ground protective earth 2 Shielded screened cables for Signal and Control inputs with shield drain wire connected to earth ground at the mounting panel only Belden 8451 2 conductor 22...

Страница 34: ...oisy components 5 In very electrically noisy environments the use of external EMI suppression devices suchasferritesuppressioncores iseffective InstallthemonSignaland Control cables as close to the un...

Страница 35: ...t is good installation practice to install a snubber across the contactor Follow the manufacturer s instructions for installation Note Snubber leakage current can cause some electro mechanical devices...

Страница 36: ...BLOCK DIAGRAM Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

Страница 37: ...CONNECTIONS CONFIGURATION SWITCH SET UPS FOR VARIOUS SENSOR OUTPUTS See Note 5 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

Страница 38: ...vary in proportion to the variations in the DC OUT terminal voltage which are caused by line voltage and load changes 4 When shielded cable is used the shield should be connected to COMM at the counte...

Страница 39: ...n count ON or OFF time 50 usec LO FRQ Connects damping capacitor for switch contact debounce Limits count speed to 100 cps max Min count pulse ON or OFF time 5 msec See Note 2 S4 HI BIAS Sets input tr...

Страница 40: ...to 100 Hz max and input pulse widths to 5 msec min Lo Bias Input trigger levels VIL 1 5 V VIH 3 75 V Hi Bias Input trigger levels VIL 5 5 V VIH 7 5 V Note Bias levels given are 10 12 VDC They vary pro...

Страница 41: ...0 to 50 C Storage Temperature 40 to 70 C Operating and Storage Humidity 85 max relative humidity non condensing from 0 C to 50 C Altitude Up to 2000 meters 14 CERTIFICATIONS AND COMPLIANCES SAFETY IEC...

Страница 42: ...perly connected or power 1 Check all wiring verify power brown out P ON DISPLAY 1 Data error on power up 1a Press E key b Check all function codes E ON THE DISPLAY 1 Data error detected by processor 1...

Страница 43: ...and wiring for noise sources 4 Incorrect scaling 4 Review scaling parameters Appendix F OUTPUT WILL NOT RESET 1 Front panel reset disabled 1 Check rear panel DIP switch 2 Reset disabled 2 Check funct...

Страница 44: ...play 3 Reset Rate A B Outputs 43 RATE B CONVERSION FACTOR 1 Rate Per Second x1 2 Rate Per Minute x60 3 Rate Per Hour x3600 44 RATE B MINIMUM UPDATE TIME 1 0 5 sec minimum 1 sec maximum 2 1 sec minimum...

Страница 45: ...T 1 TERMINATION MODES Normal Phase Output normally OFF turns ON at preset Reverse Phase Output normally ON turns OFF at preset 3 Terminate at Manual Reset 4 Terminate at Manual Reset End 5 Terminate a...

Страница 46: ...ond x1 2 Rate Per Minute x60 3 Rate Per Hour x3600 63 RATE A MINIMUM UPDATE TIME 1 0 5 sec minimum 1 sec maximum 2 1 sec minimum 2 sec maximum 3 2 sec minimum 4 sec maximum 4 4 sec minimum 8 sec maxim...

Страница 47: ...nnected to Comm Reset Button RST Terminal Enabled Front panel reset can be independently disabled by using the Input Configuration DIP switch Reset Button RST Terminal Disabled This mode has no affect...

Страница 48: ...CTUATION MODES 1 Reset Rate A Output s Reset only affects the output s and does not 2 Reset Rate B Output s change the rate display 3 Reset Rate A B Outputs 4 Reset Display C Output s 5 Reset Display...

Страница 49: ...t 1 to Rate A Output 2 to Display C 6 Outputs 1 2 to Display C 52 OUTPUT 1 TERMINATION MODES Normal Phase Output normally OFF turns ON at preset Reverse Phase Output normally ON turns OFF at preset 3...

Страница 50: ...ute x60 3 Rate Per Hour x3600 63 RATE MINIMUM UPDATE TIME 1 0 5 sec minimum 1 sec maximum 2 1 sec minimum 2 sec maximum 3 2 sec minimum 4 sec maximum 4 4 sec minimum 8 sec maximum 5 8 sec minimum 16 s...

Страница 51: ...Terminal connected to Comm Reset Button RST Terminal Enabled Front panel reset can be independently disabled by using DIP switch Reset Button RST Terminal Disabled This mode has no affect on the RST A...

Страница 52: ...S The number of units revolutions feet 10ths of feet meters etc that would be acquired after the Number of Pulses has occurred NUMBER OF PULSES The Number of pulses required to achieve the number of D...

Страница 53: ...lays For example if the Gemini 5200 was set up in mode 41 2 Dual Rate with Speed Ratio and the rate indicators were programmed to indicate rate with no decimal point With actual rates of 1 5 PPS for R...

Страница 54: ...Factor SF In order to acquire the maximum amount of significant digits for the Scale Factor Formula 2 is used and a Scale Multiplier value of 0 1 is selected SF KT SCM SF 0 144643 0 1 1 4464 The Scale...

Страница 55: ...Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

Страница 56: ...Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

Страница 57: ...Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

Страница 58: ...Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

Страница 59: ...52 Gemini 5200 No GEM52060 Yes GEM52160 Gemini 5200 Relay Board RLYBD002 For Information on Pricing NEMA Enclosures Base Mount Kits Panel Adapter Kits refer to the Red Lion Controls Catalog or contact...

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Страница 61: ...This page is intentionally left blank Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

Страница 62: ...This page is intentionally left blank Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

Страница 63: ...and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matter...

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