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GENERAL DESCRIPTION

The Gemini 5200 is a multi-function dual rate indicator which can fulfill

almost any rate indication application. The unit can operate as two independent
rate indicators, with scaling, decimal point placement, and update times,
separately programmable for each channel. The Gemini 5200 also has three other
unit personalities. These modes feature a third display channel, C, which can
indicate the ratio, difference or draw between the A and B rate channels.

The programming of the rate channels and the calculated display is very

straightforward. Setting up Channel C only requires programming the desired
amount of resolution (for ratio and draw) and the appropriate decimal point
location. The Gemini 5200 simply takes the two rate values and mathematically
calculates display C accordingly.

The Gemini 5200 20 mA Current Loop Communications option provides the

capability of two-way serial communications between the Gemini 5200 and a
variety of equipment, such as a printer, remote terminal, programmable
controller, or host computer. The baud rate can be set to 300, 600, 1200, or 2400
baud. The format for transmitted and received data is 1 start bit, 7 data bits, 1
parity bit (odd), and a stop bit. When utilizing an external power supply (30 VDC
max.), up to sixteen units can be installed in the loop, each with an individual
address. When utilizing the Gemini’s 20 mA current source, up to seven units can
be installed in a loop. The Rate Values, Presets, and Scale Factor can be
interrogated or changed by sending the proper command codes and numerical
data (if required) to the unit. Various “Print Options” can be selected to
automatically interrogate the Rate Values, Presets, and Scale Factor by
activating the “Print Request” terminal or by sending a “Transmit Per Print
Option” (P) command.

The construction of the Gemini 5200 features a metal die-cast bezel, offering

maximum durability with a high quality die-cast appearance. The sealed front
panel meets NEMA 4/IP65 specifications for washdown and/or dust when
properly installed. Clamp type pressure plate terminals accept stripped #14
AWG wire without lugs.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in the

manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.

Do not use this unit to directly command motors, valves, or other actuators not

equipped with safeguards. To do so, can be potentially harmful to persons or
equipment in the event of a fault to the unit.

PROGRAMMING THE GEMINI 5200

When your Gemini 5200 arrives from the factory, it has already been

programmed to function as a Dual Rate Indicator without the calculated C
display. It is programmed with the factory settings listed in the “Factory
Settings” section. If it is required to have the unit operate as a speed ratio, speed
difference or draw indicator, the Unit Personality function code can be changed
to do so.

The personality, functions, and modes are accessed by pressing the

appropriate keys as indicated by the embossed numbers above them. A function
is defined by a two-digit code which appears on the left side of the display. The
mode of that function is shown as a one-digit code on the right side of the display.
At times there will be a “-” sign modifier to the left of the mode.

Data for the Presets, Scale Factors and Timed Output Values are entered

differently. Each digit key controls the digit on the display directly above it.
Changing the digits can be done by repeatedly pressing the key beneath the digit
position you wish to change or by holding the key down. As you hold it down, or
repetitively press it, the value of that digit will change cyclically, counting up to
9, then to 0, and then up again. The 6 numbered keys correspond to the six digits,
and the “+/-” key corresponds to polarity.

PROGRAMMING THE PERSONALITY

Entering function and mode is easily accomplished by

pressing the appropriate digit key. For the personality
function, you would enter 41 by pressing the front panel
keys, 4 and 1.

The digits on the left side of the display show the function

code; the digits on the right side show the current
programmed mode.

A new mode selection is made by entering a new number.

On some of the entries, you have the option of a plus “+” or
minus “-” sign. In the cases where a “+” sign is required, no
sign will be displayed. If you do enter a “-” sign (using the
“+/-” key), a minus sign will be displayed in front of the
appropriate digit.

Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]

Содержание Astro Line Series

Страница 1: ...THE ASTRO LINE SERIES GEMINI 5200 INSTRUCTION MANUAL Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

Страница 2: ...t indication and control requirements The Gemini 5200 which you have purchased has the same high quality workmanship and advanced technological capabilities that have made Red Lion Controls the leader...

Страница 3: ...cale Factors A B 18 20 E Gemini 5200 Programming Example Speed Ratio Application 21 22 IV GEMINI 5200 20 MA CURRENT LOOP COMMUNICATIONS 23 A Communication Format 23 B Sending Commands Data To The Gemi...

Страница 4: ...observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provide...

Страница 5: ...Rate A or Rate B then the 3 key is pushed to display the Scale Factor for that value Once the Scale Factor is displayed changing the digits can be accomplished by repeatedly pressing the key beneath t...

Страница 6: ...alue is not entered it will time out and the unit will continue to use its previous setting As with the other functions you must press E to record the changes For the data entry modes if you do not pr...

Страница 7: ...B set to 1 0000 1 000500 Preset 1 set to 500 2 001000 Preset 2 set to 1000 DUAL RATE WITH SPEED RATIO FACTORY SETTINGS Keys Struck Display Description 4 1 41 2 Personality selected as DUAL RATE W SPEE...

Страница 8: ...WITH SPEED DRAW FACTORY SETTINGS Keys Struck Display Description 4 1 41 4 Personality selected as DUAL RATE W SPEED DRAW 4 2 42 3 Reset Rate A B outputs 4 3 43 1 Rate B Conversion Factor is Rate Per...

Страница 9: ...cing flexibility DIAGNOSTICS SELF TEST WATCHDOG TIMER The security of the Gemini 5200 is further enhanced by its self test diagnostic and watchdog timer capabilities The diagnostics are concerned with...

Страница 10: ...eft of the sixth digit and above the polarity annunciator This LED will turn on if the capacity of the display 6 digits is exceeded or if the following conditions occur Upon power up the display will...

Страница 11: ...key and the E key is pushed to load the factory settings The factory settings are listed on page 5 and 6 41 1 DUAL RATE INDICATION In this mode the Gemini 5200 operates as two independent rate indica...

Страница 12: ...that corresponds to the mode identifier The right most decimal point digit 1 is never turned on A sign in front of the mode identifier will inhibit leading zero blanking The absence of a sign will ena...

Страница 13: ...t 1 Value serves as the boundary point When the rate value is less than Preset 1 Output 1 is not activated normal phase When the rate value is greater than or equal to the Preset Output 1 is activated...

Страница 14: ...igits will be shown Refer to Programming The Presets Scale Factors And Timed Output Values section for more details about entering Timed Output 2 will be terminated if the unit is manually reset The T...

Страница 15: ...point digit 1 is never turned on A sign in front of the mode identifier will inhibit leading zero blanking The absence of a sign will enable leading zero blanking 65 1 0 65 2 0 0 65 3 0 0 0 LEADING ZE...

Страница 16: ...ly being displayed is accessed by pressing the 3 key To access the Scale Factor of the other rate display value the key would be pushed to change the display to the other value then the 3 key would be...

Страница 17: ...manner updating according to the Minimum Update Time and its input frequency It will not synchronize with the channel that timed out and has an update period of 16 seconds The Display C channel howev...

Страница 18: ...INT LEADING ZERO BLANKING There are six basic modes of decimal point placement for the Display C indicator of the Gemini 5200 The decimal point is placed to the right of the display digit that corresp...

Страница 19: ...channel 51 2 3 6 Output 1 will activate when the rate or display value is below or equal to the Preset 1 value If each output is assigned to a different channel 51 1 4 5 Output 1 will activate when t...

Страница 20: ...hen in boundary mode the Preset 2 Value serves as the boundary point When the rate or display value is less than Preset 2 Output 2 is not activated normal phase When the rate or display value is great...

Страница 21: ...l end its measurement period when it receives the next negative going edge 63 1 0 5 Sec minimum 1 Sec maximum 63 2 1 Sec minimum 2 Secs maximum 63 3 2 Secs minimum 4 Secs maximum 63 4 4 Secs minimum 8...

Страница 22: ...66 3 exception that manual reset is disabled 66 4 PRESET VALUES Whenever the rate or display value equals the Preset Value an output action will occur This action depends on the previously programmed...

Страница 23: ...CHANNELS Since both of the rolls have the same circumference and have gears with the same number of teeth the scaling parameters obtained will apply to both Rate channels A B The unit of display for...

Страница 24: ...mode 6 to assign both outputs to Display C STEP 6 Enter function code 52 Output 1 Termination Mode Select and enter mode 6 for boundary operation Note Since Output 1 is not being used in timed output...

Страница 25: ...splay information or as involved as using a host computer to automatically set up Presets and Scale Factors of a number of Geminis With the Communications Option the following functions can be perform...

Страница 26: ...n of the Address command is not required This is done for applications which do not require more than one Gemini For applications that require several units it is recommended that each unit in the loo...

Страница 27: ...ses with the count rate During this time only one additional command may be sent to the Gemini 5200 This may be done 80 msec after the transmission of the Change Value command After the second command...

Страница 28: ...totheendoftheabovecharacterstring An example of a typical serial transmission 3 CTB 1234 56 CR LF If the Print Request terminal initiates the transmission a 400 msec delay is inserted before the trans...

Страница 29: ...de of the Gemini 5200 A list of the DIP switch positions and their functions are shown in Figure 4 BR0 BR1 BAUD RATE Set up is shown in Figure 4 When changing the Baud Rate the unit should be powered...

Страница 30: ...ations lines are run to an Industrial computer located in the production offices OTHER GEMINIS OR RLC PRODUCTS WITH 20 MA CURRENT LOOP CAN BE CONNECTED IN THE SAME LOOP The drawing below shows the Cur...

Страница 31: ...ing commands to the Gemini the 2Ah must terminate the command NO CARRIAGE RETURNS 0Dh OR LINE FEED 0Ah CHARACTERS SHOULD BE SENT TO THE GEMINI If they are sent the Gemini will not respond to the next...

Страница 32: ...ntended to be mounted into an enclosed panel with a gasket to provide a water tight seal The unit meets NEMA 4 IP65 requirements for indoor use when properly installed Two mounting clips and screws ar...

Страница 33: ...nected to earth ground protective earth 2 Shielded screened cables for Signal and Control inputs with shield drain wire connected to earth ground at the mounting panel only Belden 8451 2 conductor 22...

Страница 34: ...oisy components 5 In very electrically noisy environments the use of external EMI suppression devices suchasferritesuppressioncores iseffective InstallthemonSignaland Control cables as close to the un...

Страница 35: ...t is good installation practice to install a snubber across the contactor Follow the manufacturer s instructions for installation Note Snubber leakage current can cause some electro mechanical devices...

Страница 36: ...BLOCK DIAGRAM Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

Страница 37: ...CONNECTIONS CONFIGURATION SWITCH SET UPS FOR VARIOUS SENSOR OUTPUTS See Note 5 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

Страница 38: ...vary in proportion to the variations in the DC OUT terminal voltage which are caused by line voltage and load changes 4 When shielded cable is used the shield should be connected to COMM at the counte...

Страница 39: ...n count ON or OFF time 50 usec LO FRQ Connects damping capacitor for switch contact debounce Limits count speed to 100 cps max Min count pulse ON or OFF time 5 msec See Note 2 S4 HI BIAS Sets input tr...

Страница 40: ...to 100 Hz max and input pulse widths to 5 msec min Lo Bias Input trigger levels VIL 1 5 V VIH 3 75 V Hi Bias Input trigger levels VIL 5 5 V VIH 7 5 V Note Bias levels given are 10 12 VDC They vary pro...

Страница 41: ...0 to 50 C Storage Temperature 40 to 70 C Operating and Storage Humidity 85 max relative humidity non condensing from 0 C to 50 C Altitude Up to 2000 meters 14 CERTIFICATIONS AND COMPLIANCES SAFETY IEC...

Страница 42: ...perly connected or power 1 Check all wiring verify power brown out P ON DISPLAY 1 Data error on power up 1a Press E key b Check all function codes E ON THE DISPLAY 1 Data error detected by processor 1...

Страница 43: ...and wiring for noise sources 4 Incorrect scaling 4 Review scaling parameters Appendix F OUTPUT WILL NOT RESET 1 Front panel reset disabled 1 Check rear panel DIP switch 2 Reset disabled 2 Check funct...

Страница 44: ...play 3 Reset Rate A B Outputs 43 RATE B CONVERSION FACTOR 1 Rate Per Second x1 2 Rate Per Minute x60 3 Rate Per Hour x3600 44 RATE B MINIMUM UPDATE TIME 1 0 5 sec minimum 1 sec maximum 2 1 sec minimum...

Страница 45: ...T 1 TERMINATION MODES Normal Phase Output normally OFF turns ON at preset Reverse Phase Output normally ON turns OFF at preset 3 Terminate at Manual Reset 4 Terminate at Manual Reset End 5 Terminate a...

Страница 46: ...ond x1 2 Rate Per Minute x60 3 Rate Per Hour x3600 63 RATE A MINIMUM UPDATE TIME 1 0 5 sec minimum 1 sec maximum 2 1 sec minimum 2 sec maximum 3 2 sec minimum 4 sec maximum 4 4 sec minimum 8 sec maxim...

Страница 47: ...nnected to Comm Reset Button RST Terminal Enabled Front panel reset can be independently disabled by using the Input Configuration DIP switch Reset Button RST Terminal Disabled This mode has no affect...

Страница 48: ...CTUATION MODES 1 Reset Rate A Output s Reset only affects the output s and does not 2 Reset Rate B Output s change the rate display 3 Reset Rate A B Outputs 4 Reset Display C Output s 5 Reset Display...

Страница 49: ...t 1 to Rate A Output 2 to Display C 6 Outputs 1 2 to Display C 52 OUTPUT 1 TERMINATION MODES Normal Phase Output normally OFF turns ON at preset Reverse Phase Output normally ON turns OFF at preset 3...

Страница 50: ...ute x60 3 Rate Per Hour x3600 63 RATE MINIMUM UPDATE TIME 1 0 5 sec minimum 1 sec maximum 2 1 sec minimum 2 sec maximum 3 2 sec minimum 4 sec maximum 4 4 sec minimum 8 sec maximum 5 8 sec minimum 16 s...

Страница 51: ...Terminal connected to Comm Reset Button RST Terminal Enabled Front panel reset can be independently disabled by using DIP switch Reset Button RST Terminal Disabled This mode has no affect on the RST A...

Страница 52: ...S The number of units revolutions feet 10ths of feet meters etc that would be acquired after the Number of Pulses has occurred NUMBER OF PULSES The Number of pulses required to achieve the number of D...

Страница 53: ...lays For example if the Gemini 5200 was set up in mode 41 2 Dual Rate with Speed Ratio and the rate indicators were programmed to indicate rate with no decimal point With actual rates of 1 5 PPS for R...

Страница 54: ...Factor SF In order to acquire the maximum amount of significant digits for the Scale Factor Formula 2 is used and a Scale Multiplier value of 0 1 is selected SF KT SCM SF 0 144643 0 1 1 4464 The Scale...

Страница 55: ...Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

Страница 56: ...Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

Страница 57: ...Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

Страница 58: ...Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

Страница 59: ...52 Gemini 5200 No GEM52060 Yes GEM52160 Gemini 5200 Relay Board RLYBD002 For Information on Pricing NEMA Enclosures Base Mount Kits Panel Adapter Kits refer to the Red Lion Controls Catalog or contact...

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Страница 61: ...This page is intentionally left blank Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

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Страница 63: ...and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matter...

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