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Product Code: RL4TPP 

Page 12 

TROUBLESHOOTING 

Problem 

Cause 

Solution 

Erratic Action 

Air in system or pump 
cavitations. 
External leakage in ram. 
Ram sticking or binding. 

Bleed the system 
Contact service centre 
Contact service centre 

Ram will not extend, or 
respond to pressurised fluid 

Overload condition. 
Loose / Faulty couplers 
Oil level in pump is low 

Remedy overload condition 
Tighten/replace couplers 
Fill and bleed the system 

Ram extends only partially 

Oil level in pump is low 
Overload condition 
Ram is sticking or binding 
Pump malfunction 

Fill and bleed the system 
Remedy overload condition 
Contact service centre 
Contact service centre 

Ram moves slower than 
normal 

Air in system or pump 
cavitations. 
Loose connection or coupler 
Restricted hydraulic line or 
fitting 
Pump not working correctly 
Ram seals leaking 

Bleed the system 
Tighten connection or 
coupler 
Clean and replace if 
damaged 
Check pump's operating 
instructions 
Contact service centre 

Ram responds to pressurised 
fluid, but system does not 
maintain pressure. 

Overload condition 
Pump malfunctioning 
Ram seals leaking 

Remedy overload condition 
Contact service centre 
Contact service centre 

Oil leaking from ram 

Air in system  
Worn or damaged seals 

Bleed the system 
Contact service centre 

Ram will not retract or 
retracts slower than normal 

Malfunctioning coupler, 
damaged application 
Pump reservoir over filled 
Ram damaged internally 

Secure load by other means.  
Depressurise pump and 
hoses, remove application 
and replace coupler.  Secure 
load by other means.  
Depressurise pump and 
hoses, remove application, 
then 

Poor performance 

Oil level in pump is low 
Air trapped in system 

Ensure proper oil level 
Bleed the system 

Содержание RL4TPP

Страница 1: ...Product Code RL4TPP OWNER S MANUAL PRODUCT CODE RL4TTP AUTO BODY REPAIR KIT 4 000KG...

Страница 2: ...observe any of the instructions contained in the manual could result in severe personal injury to the user or bystanders or cause damage to the equipment and property Keep this manual in a convenient...

Страница 3: ...amage Before working on a vehicle always set the parking brake and chock the wheels Attachments and extension tubes must be aligned and fully engaged so ram force is straight avoiding an off centre lo...

Страница 4: ...ause serious injury Do not subject the hose to any potential hazard such as fire extreme cold or heat sharp surfaces or heavy impact Do not allow the hose to kink twist curl or bend so tightly that th...

Страница 5: ...r pad interlocked to prevent separation The complete kit included a variety of auto body frame repair and construction components for lifting pushing bending and spreading 2 ASSEMBLY 1 Unscrew and sav...

Страница 6: ...Product Code RL4TPP Made in China to TQB Brands Pty Ltd specifications Page 6 Visit us at www tqbbrands com au 5 To attach the spreader wedge to the pump unit 6 For other attachment combinations...

Страница 7: ...hydraulic system this should quickly extend the ram 4 When fully extended open the release valve fully to allow the ram piston to retract Air bubbles will then be carried back up to the pump reservoir...

Страница 8: ...hose to the ram causing the piston to extend from the ram to the work piece 5 The pump is equipped with an overload valve that will bypass oil back into the pump reservoir in an overload situation whe...

Страница 9: ...Product Code RL4TPP Page 9...

Страница 10: ...r or abrasive material on these surfaces Lubrication Application of a coating of light lubricating oil to pivot points and hinges will help to prevent rust and assure that pump assemblies move freely...

Страница 11: ...in any way or found to be worn or operates abnormally should be removed from service until repaired by an authorised service agent Owners and or operators should be aware that repair of this product m...

Страница 12: ...cted hydraulic line or fitting Pump not working correctly Ram seals leaking Bleed the system Tighten connection or coupler Clean and replace if damaged Check pump s operating instructions Contact serv...

Страница 13: ...1 48 Screw Cover 1 14 Oil Reservoir 1 49 Screw M6 1 15 Seal Ring 1 50 Connecting Nut 1 16 Thumb Nut 1 51 Cylinder Screw 1 17 Sealing Ring 1 52 O Ring 1 18 Tie Rod 1 53 Dust Cover 1 19 O Ring 1 54 Ten...

Страница 14: ...Product Code RL4TPP Page 14...

Страница 15: ...wear and tear nor does it cover any damage caused by misuse careless or unsafe handling alterations accident or repairs attempted or made by any personnel other than the authorised TQB Brands Pty Ltd...

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