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Product Code: RL4TPP 

Page 7 

3. BEFORE USE

Conduct  a  thorough  visual  inspection  checking  for  leaks  and  any  abnormal  conditions,
such as cracked welds, and damaged, loose, or missing parts.

Bleeding Air from the System

 

Air can accumulate in the hydraulic system during the initial setup or after prolonged use, 
which can cause the hydraulic ram to respond slowly or operate in an unstable manner or 
even leak hydraulic fluid. 

To remove the air; 
1.

Position the hydraulic ram so that it is at a lower level than the hydraulic pump unit,
with the piston end pointing down (see illustration below).

The  objective  is  to  "float  the  air  bubbles  up  the  ram,  then  up  the  hose  and  back  into  the 
hydraulic pump.

2.

Close the release valve and pump the handle on the hydraulic pump unit rapidly.

3.

Without putting load on the hydraulic system this should quickly extend the ram.

4.

When fully extended, open the release valve fully to allow the ram piston to retract.

Air bubbles will then be carried back up to the pump reservoir.

5.

Repeat this process 3-4 times.

6.

Then  with  the  ram  fully  retracted,  ensure  the  hydraulic  pump  unit  is  positioned 
horizontally level.

7.

Remove  the  hydraulic  pump  units  filler  screw  to  release  trapped  air  from  the 
hydraulic pump unit.

8.

Check  oil  level.  If  necessary  top  up  the  hydraulic  pump  reservoir  with  good  quality
hydraulic jack oil until the fluid level is within 13mm of the filler screw hole.

Important:

    Repeated  changing  of  hoses  may  result  in  loss  of  hydraulic  oil  and/or  air 

bubbles entering the hydraulic ram unit.  This will adversely affect the rams performance 
and  can  cause  hydraulic  ram  fluid  leakage  as  the  seals  may  not  be  under  sufficient 
pressure to operate effectively.  In this circumstance always "Bleed Air from System" and 
"Check Hydraulic Oil Level" to restore normal operation. 

Содержание RL4TPP

Страница 1: ...Product Code RL4TPP OWNER S MANUAL PRODUCT CODE RL4TTP AUTO BODY REPAIR KIT 4 000KG...

Страница 2: ...observe any of the instructions contained in the manual could result in severe personal injury to the user or bystanders or cause damage to the equipment and property Keep this manual in a convenient...

Страница 3: ...amage Before working on a vehicle always set the parking brake and chock the wheels Attachments and extension tubes must be aligned and fully engaged so ram force is straight avoiding an off centre lo...

Страница 4: ...ause serious injury Do not subject the hose to any potential hazard such as fire extreme cold or heat sharp surfaces or heavy impact Do not allow the hose to kink twist curl or bend so tightly that th...

Страница 5: ...r pad interlocked to prevent separation The complete kit included a variety of auto body frame repair and construction components for lifting pushing bending and spreading 2 ASSEMBLY 1 Unscrew and sav...

Страница 6: ...Product Code RL4TPP Made in China to TQB Brands Pty Ltd specifications Page 6 Visit us at www tqbbrands com au 5 To attach the spreader wedge to the pump unit 6 For other attachment combinations...

Страница 7: ...hydraulic system this should quickly extend the ram 4 When fully extended open the release valve fully to allow the ram piston to retract Air bubbles will then be carried back up to the pump reservoir...

Страница 8: ...hose to the ram causing the piston to extend from the ram to the work piece 5 The pump is equipped with an overload valve that will bypass oil back into the pump reservoir in an overload situation whe...

Страница 9: ...Product Code RL4TPP Page 9...

Страница 10: ...r or abrasive material on these surfaces Lubrication Application of a coating of light lubricating oil to pivot points and hinges will help to prevent rust and assure that pump assemblies move freely...

Страница 11: ...in any way or found to be worn or operates abnormally should be removed from service until repaired by an authorised service agent Owners and or operators should be aware that repair of this product m...

Страница 12: ...cted hydraulic line or fitting Pump not working correctly Ram seals leaking Bleed the system Tighten connection or coupler Clean and replace if damaged Check pump s operating instructions Contact serv...

Страница 13: ...1 48 Screw Cover 1 14 Oil Reservoir 1 49 Screw M6 1 15 Seal Ring 1 50 Connecting Nut 1 16 Thumb Nut 1 51 Cylinder Screw 1 17 Sealing Ring 1 52 O Ring 1 18 Tie Rod 1 53 Dust Cover 1 19 O Ring 1 54 Ten...

Страница 14: ...Product Code RL4TPP Page 14...

Страница 15: ...wear and tear nor does it cover any damage caused by misuse careless or unsafe handling alterations accident or repairs attempted or made by any personnel other than the authorised TQB Brands Pty Ltd...

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