Red Jacket LPG Premier Скачать руководство пользователя страница 5

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  Introduction

Improvements and market demand have resulted in the development of the latest LPG Premier and LPG Premier 
Mid-Flow and LPG Premier Hi-Flow pump-motor units for the Liquefied Petroleum Gas sector of the market place. 
These new ATEX certified pump-motor units contain the latest high temperature, non-conductive engineered 
materials. EC Type Examination Certificate marking is

c

1180 

e

II 2G Ex b c db IIA T4 Gb

 DEMKO 13 ATEX 9990794X

The Red Jacket submersible LPG pump and motor designs have more than twenty years of proven service 
throughout the world. All major oil and gas companies are using submersible technology. The pumps are used in 
filling stations for bottles, automobiles, trucks and buses. In the industrial sector installations include, but are not 
limited to, loading facilities, foam, aerosol and paper mills.

The Red Jacket submersible LPG pumps are electrical motor-driven centrifugal types designed for use in LPG 
filling station flow metering systems. The pumps are typically installed in a separate manifold direct into the storage 
vessels and are approved for use in Autogas motor fuels. Pumps can be installed in vertical and horizontal 
applications. The pump has a maximum rotational speed of 3000 RPM and is to be rigidly mounted to the 
electrical motor. The pumps provide positive pressure at all times to the flow meters.

The submersible LPG system installation consists of:

• A manifold including, overflow protector, shut off valve, equalization line, electrical junction box and a connection 

for a vapor return, pressure gauge and a separate connection for purge valve.

• A cable conduit entry of 1/2-14 inch NPTF threads mounted within the product line (column pipe).

• A motor with internal by-pass and pump section 

The electric wires from the electrical junction box to the motor run through the conduit pipe. The conduit pipe is 
mounted inside the product line and is sealed against the pumped liquid. The electrical wires are mounted in a 
plug (pigtail) which provides a seal into the motor. The color-coded wires are provided with a LPG (propane and 
butane) resistant coating.

The pump-motor unit consists of two parts, the motor 50 Hz, 380-415 Vac (stator, rotor, electrical-connections 
and bearings) and the pump (multi-stage centrifugal). Motor and pump sections are each enclosed in stainless 
steel shells.

The United States Patent Office has granted patent number 6,129,529 to the pump-motor unit design.

ATEX Conditions for Safe Use:

• All submersible pump-motor units, manifolds and associated equipment shall be installed in accordance with the 

manufacturer’s installation, operation and service manuals supplied and with local installation requirements.

• Drawing 410742-001 details dimensions of the flameproof joints, non-metallic materials and operating limits.

• This pump-motor unit is not intended to be repaired or adjusted. The pump and motor must be replaced as a 

complete set, not individually unless prior approval from Veeder Root is received. 

• All installations shall provide reliable electrical connection between the submersible LPG pump, frame, piping, 

manifold or junction box and the tank structure for the electrical protection and equipotential bonding.

• The installer must supply a length of electrical conduit so that the motor conductors can be sealed and thereby 

separated from the pumped fluid.

• Fasteners securing the discharge head shall be replaced only with fasteners provided in kit 144-220-5.

• Where a differential pressure switch or transducer is installed, each must be capable of ensuring that the 

nominated temperature classification is not exceeded.

• Compliance with the Essential Health and Safety Requirements has been assured by compliance with: 

EN 60079-0:2012+A11:2013, EN 60079-1:2014, EN 13463-1:2009, EN 13463-3:2005, EN 13463-5:2011, 
EN 13463-6:2005, DEMKO 13 ATEX 9990794X.

Содержание LPG Premier

Страница 1: ...Manual No 051 327 1 Revision N Installation Guide LPG Premier LPG Premier MidFlow LPG Premier HiFlow...

Страница 2: ...f any damages and or shortages within 30 days of receipt of the shipment as stated in our Terms and Conditions VEEDER ROOT S PREFERRED CARRIER 1 Fax Bill of Lading to V R Customer Service at 800 234 5...

Страница 3: ...ump Motor Unit 19 Fitting the Pump Motor Unit into the Manifold or Storage Tank 21 Electrical Connection 21 Determining Correct Motor Rotation 21 Three Phase Current Unbalance 21 Typical System Scheme...

Страница 4: ...e 9 Typical Scheme For A Direct Installation With Vertical Submersible Pump Motor Unit 27 Figure 10 Service Parts 31 Tables Table 1 LPG Pump Motor Unit Models 4 Table 2 Recommended Material List for D...

Страница 5: ...n through the conduit pipe The conduit pipe is mounted inside the product line and is sealed against the pumped liquid The electrical wires are mounted in a plug pigtail which provides a seal into the...

Страница 6: ...apors are extremely flamma ble WARNING Warning Alert read message and follow instructions to avoid serious injury death or substantial property damage TURN POWER OFF Live power to a device creates a p...

Страница 7: ...rlocked and are enclosed in a stainless steel shell There is not a requirement for initial bearing running in period for the Red Jacket submersible LPG pumps For all types of Red Jacket submersible LP...

Страница 8: ...ion with the pigtail discharge head consists of a metal body Ex d flameproof enclosure and electrical connections The wires in the connectors are cast in epoxy The rotor conductors are copper bars Tab...

Страница 9: ...ge using an L1 plug gauge Apply Loctite 565 570 or 577 thread sealant Butane and Propane resistant to both ends of the conduit pipe Direct Installation Installing the submersible pump directly into th...

Страница 10: ...stallation of Red Jacket LPG Pump Motor Unit FLANGED VALVE FLANGE VAPOR LINE LIQUID LINE WITH DIRECTION ARROW 4 5 3 4 VAPOR LINE 1 1 4 DISPENSING LINE 9 FILL 2 15 24 2 1 3 18 11 10 17 20 19 15 14 13 2...

Страница 11: ...e 5 if applicable 7 Flange 2 8 Kit conduit box 1 Red Jacket 114 115 5 9 Ball valve 2 Argus EK 71 10 Relief valve 1 4 Rego 3127 G 11 Remote control valve 3 4 Argus EK 71 Pneu Electrto 12 Internal bleed...

Страница 12: ...ified as an unfired pressure vessel and is designed according to regulations for Pressure Vessels The manifold must be suitable for the type of pump to guarantee the above described minimum requiremen...

Страница 13: ...Jacket LPG Pump Motor Unit FLANGED VALVE FLANGE VAPOR LINE LIQUID LINE WITH DIRECTION ARROW MANIFOLD 12a 31 7 8 3 4 VAPOR LINE 1 1 4 DISPENSING LINE 30 15 18 FILL 2 21 33 5 2 1 4 3 34 6 29 24 17 16 23...

Страница 14: ...5 2h Regulations 10 Flange 5 11 Ball valve 1 2 Argus EK 71 12 Equalization line acc 8 5 2c Regulations 12a Excess flow valve 3 4 Rego A3272 G if applicable 13 Flange 2 14 Kit conduit box 1 Red Jacket...

Страница 15: ...an itemized list for the Figure 3 manifold Figure 3 Horizontal Manifold With Red Jacket LPG Pump Motor Unit 31 Relief valve 1 4 Rego 3127 G 32 Manhole cover NW 420 525 mm 33 Check valve 2 Rego A3186...

Страница 16: ...9 Excess flow valve 3 4 Rego A3272 G 10 Flange 5 11 Ball valve 3 4 Argus EK 71 12 Vapor return acc 8 5 2c Regulations 13 Flange 2 14 Kit conduit box 1 Red Jacket 114 115 5 15 Ball valve 2 Argus EK 71...

Страница 17: ...the tank and the pressure of the manifold to overcome running dry of the submersible pump by low liquid level and to equalize the pressure during refill of the installation The design of the equalizat...

Страница 18: ...etely submerged in the liquid This so called NPSH Net Positive Suction Head is 127 mm 5 inches above pump inlet opening for all types Red Jacket submersible LPG pumps Cavitation is when the liquid flo...

Страница 19: ...and it is to be recommended to include in the installation a so called Low pressure Dry Run protection unit preferably based on pressure technology When installed according to the specifications the...

Страница 20: ...he manifold s inlet opening 4 Installing the submersible pump directly into the storage tank without a manifold is allowable only when permitted by local regulations In such installations the clearanc...

Страница 21: ...2 456 50 5 4 20 8 4 10 4 3 7 P500V17 24 5 0 3 7 3 342 456 50 8 8 33 4 9 5 9 3 7 Part Number Model Weight kg lbs 410687 001 LPG 21 10 21 410687 002 LPG 24 10 21 410687 003 LPG 17 11 24 410686 001 P300V...

Страница 22: ...esence of an authorized technician System Description The Red Jacket submersible LPG pump is fitted into the special developed manifold which has to be installed into one of the manholes of the storag...

Страница 23: ...sket 1 Pigtail connector 14 AWG 3 meter 10 feet 1 Socket screws and lock washers 5 16 18 inch 4 of each O ring Viton 53 6 x 2 6 mm 2 11 x 0 103 in 1 This Installation manual 1 rj 051 327 fig2 eps Prem...

Страница 24: ...ligning the pump shaft with the motor coupling Secure the pump to the motor by using the cap screws and lock washers supplied with the pump Using a torque wrench the screws should be tightened to 28 3...

Страница 25: ...ure with the ball valve closed Next reverse power leads at magnetic starter Repeat pressure test as described above If results are higher than the first test the rotation during the second test is cor...

Страница 26: ...as been taken in the preparation of this manual Veeder Root shall not be liable for any misunderstanding errors and or loss or defects arising from the use of this manual Design codes and local regula...

Страница 27: ...the data in Table 7 System Components List of appurtenances as shown on the typical schemes of LPG service station underground and aboveground storage tank with submersible pump Table 7 Required Data...

Страница 28: ...uired Optional 19 Excess flow valve equalization line 3 4 Optional 20 Insulation joint 2 21 Insulation joint 1 1 4 22 Insulation joint 3 4 23 Filling hose 3 4 24 Filling nozzle 3 4 25 Break away coupl...

Страница 29: ...e length as short as possible diameter minimum 8 mm 0 31 in Excess flow valve If design required in equalization line minimum 78 liter min 20 gallon min Premier Hiflow Nomenclature LPG500V17 24 Excess...

Страница 30: ...Premier Midflow Nomenclature LPG300V17 17 Excess flow valve Inlet minimum 462 liter min 122 gallon min liquid Ball valve 2 Manifold 6 9 in 175 mm minimum Outlet 1 2 in Vapor return line in Excess flow...

Страница 31: ...ported by three support arms a the inlet b discharge head and c at the pump flange i e DSI PA PE 4 38 Pipe Isolator Manifold must be installed 4 5 upwards to avoid vapor lock in manifold Table 10 Mini...

Страница 32: ...ttings are tight to prevent leaks 2 Fill the tank and manifold with nitrogen until pressure reaches 100 kPa 14 7 psi Relieve pressure until it reduces to 15 kPa 2 1 psi 3 Repeat the filling with nitro...

Страница 33: ...and fill the manifold with nitrogen pressure max 1000 kPa 145 psi until you hear the nitrogen bubbling from the inlet of the manifold 6 Close the inlet ball valve and purge connection secure the inlet...

Страница 34: ...he pressure gauge in the liquid line when LPG vapor comes out 8 Open the ball valve of the manifold and secure the ball valve against closing 9 Connect the pressure gauge 10 Connect the power cable in...

Страница 35: ...equirements the pump motor unit should be removed from the storage vessel and inspected A Red Jacket submersible Premier Premier Mid Flow or Premier Hi Flow LPG pump is not repairable The pump and mot...

Страница 36: ...cle tank is full Contents gauge No problem exists Differential Pressure Low Discharge head or pump is loose creating pressure leak Pump motor assembly Pull pump motor assembly check condition of O rin...

Страница 37: ...sure in vehicle tank Vehicle tank temperature Cool tank or reduce number of open nozzles Pump Not Running Contactor coil is not engaged Emergency stop dispenser switch and contactor wiring Close all s...

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Страница 40: ...For technical support sales or other assistance please visit www veeder com...

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