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WARNING

AVISO DE

PRECAUCION

ATTENTION

WARNUNG

ATEN

ÇÃ

O

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READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE
USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.

SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.

LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.

LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-
STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.

Do not touch electrically live parts or
electrode with skin or wet clothing.

Insulate yourself from work and
ground.

No toque las partes o los electrodos
bajo carga con la piel o ropa moja-
da.

Aislese del trabajo y de la tierra.

Ne laissez ni la peau ni des vête-
ments mouillés entrer en contact
avec des pièces sous tension.

Isolez-vous du travail et de la terre.

Berühren Sie keine stromführenden
Teile oder Elektroden mit Ihrem
Körper oder feuchter Kleidung!

Isolieren Sie sich von den
Elektroden und dem Erdboden!

Não toque partes elétricas e elec-
trodos com a pele ou roupa molha-
da.

Isole-se da peça e terra.

Keep flammable materials away.

Mantenga el material combustible
fuera del área de trabajo.

Gardez à l’écart de tout matériel
inflammable.

Entfernen Sie brennbarres Material!

Mantenha inflamáveis bem guarda-
dos.

Wear eye, ear and body protection.

Protéjase los ojos, los oídos y el
cuerpo.

Protégez vos yeux, vos oreilles et
votre corps.

Tragen Sie Augen-, Ohren- und Kör-
perschutz!

Use proteção para a vista, ouvido e
corpo.

Содержание PM 255

Страница 1: ...wever your overall safety can be increased by proper installation and thoughtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECA...

Страница 2: ...ARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Saf...

Страница 3: ...earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for coolin...

Страница 4: ...the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic line...

Страница 5: ...et non inflamma bles 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pantalo...

Страница 6: ...be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes to the purchaser u...

Страница 7: ...ools B 3 To Start the Welder B 3 Feeding Wire Electrode B 4 Idle Roll Pressure Setting B 4 Setting Run in Speed B 4 Making a Weld B 5 Avoiding Wire Feeding Problems B 5 Fan Control B 6 Input Line Volt...

Страница 8: ...le Installation D 1 Gun Tubes and Nozzles D 1 Cable Cleaning D 1 Liner Removal and Replacement D 2 Gun Handle Disassembly D 2 Accessories and Expendable Replacement Parts D 3 Troubleshooting Section E...

Страница 9: ...PUT SINGLE PHASE ONLY RATED OUTPUT OUTPUT RECOMMENDED INPUT WIRE AND FUSE SIZES Height Width Depth Weight 31 79 in 18 88 in 38 78 in 220 Ibs 808 mm 480 mm 985 mm 100 kg PHYSICAL DIMENSIONS Wire Speed...

Страница 10: ...n kill Only qualified personnel should perform this installation Only personnel that have read and under stood the PM 255 Operating Manual should install and operate this equipment Machine must be gro...

Страница 11: ...g runs over 100 feet larger copper wires should be used Fuse the two hot lines with super lag type fuses as shown in the following diagram The center contact in the receptacle is for the grounding con...

Страница 12: ...e welder as shipped from the factory is connected for electrode positive polarity This is the normal polarity for GMA welding If negative polarity is required interchange the connection of the two cab...

Страница 13: ...GREASE OR DAMAGE IS PRESENT Inform your gas supplier of this condition Oil or grease in the presence of high pressure oxygen is explosive 3 Stand to one side away from the outlet and open the cylinde...

Страница 14: ...ground Always wear dry insulating gloves FUMES AND GASES can be dangerous Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone WELDING SPARKS can cause fire or e...

Страница 15: ...rated 12 ft 3 6 m GMAW gun and cable assembly equipped for these wire sizes Use of GMAW processes requires a supply of shielding gas WELDING CAPABILITY The PM 255 is rated at 250 amps 26 volts at a 40...

Страница 16: ...tion when feed ing so as to be de reeled from top of the coil 7 Set one of the Readi Reel inside cage wires on the slot in the retain ing spring tab 8 Lower the Readi Reel to depress the retaining spr...

Страница 17: ...tput and press the gun trigger for several seconds 2 If the wire birdnests jams or breaks at the drive roll the idle roll pressure is too great Back the adjustment knob out 1 2 turn run new wire throu...

Страница 18: ...ow rate typically 25 35 CFH 12 16 liters min 6 When using Innershield electrode the gas nozzle may be removed from the insulation on the end of the gun and replaced with the gasless nozzle This will g...

Страница 19: ...r proper size tip liner and drive rolls for any obstructions or bends in the gun cable and any other factors that would impede the wire feeding to resume welding simply pull the trig ger There is no c...

Страница 20: ...ps 40 duty and is equipped with the integrated con nector twist lock trigger connector fixed nozzle and insulator and includes a liner diffuser and contact tips for the wire sizes specified MAGNUM GUN...

Страница 21: ...to hold thin sheet metal together prior to manual stitch or con tinuous welding To use this feature adjust the On Time 0 5 seconds as appropriate to obtain the desired results Closing the trigger init...

Страница 22: ...be ready to use Closing either gun trigger will cause the electrode of both guns to be electrically HOT Be sure unused gun is positioned so electrode or tip will not contact metal case or other metal...

Страница 23: ...ed prob lems are experienced try liner replacement and refer to trouble shooting section on rough wire feeding SAFETY PRECAUTIONS ELECTRIC SHOCK can kill Have an electrician install and service this e...

Страница 24: ...t be installed in another gun unless it can meet the liner cutoff length requirement Liners are shipped with the jacket of the liner extended the proper amount 1 Remove the gas nozzle and nozzle insul...

Страница 25: ...2 mm Alum Wire Alum Wire GAS NOZZLES Fixed Flush M16081 1 3 8 9 5 mm M16081 2 1 2 12 7 mm M16081 3 5 8 15 9 mm Fixed Recessed M16080 1 3 8 9 5 mm M16080 2 1 2 12 7 mm M16080 3 5 8 15 9 mm Requires Gas...

Страница 26: ...ed POSSIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause...

Страница 27: ...reconnect panel configu ration 1 Remove gun assembly from machine If problem is solved gun assembly is faulty Repair or replace 2 If problem persists when gun assembly is removed from machine then th...

Страница 28: ...sed and pulled again the wire feed starts POSSIBLE AREAS OF MISADJUSTMENT S 1 The gun cable may be kinked or twisted 2 The wire may be jammed in the gun cable or gun cable may be dirty 3 Check drive r...

Страница 29: ...n trigger is pulled the problem is within the PM 255 5 Make sure the gun is pushed all the way into gun mount and is properly seated RECOMMENDED COURSE OF ACTION If all recommended possible areas of m...

Страница 30: ...4 C3 C2 C1 X2 X3 R4 INDICATES CONNECTOR CAVITY NO U BLUE R RED W WHITE B BLACK SECONDARY VOLTAGES SHOWN ARE NO LOAD RMS VALUES OUTPUT CHOKE THERMOSTAT B 206S L1 H2 H5 5 R H4 H1 4 2 1 3 H1 LINE SWITCH...

Страница 31: ...F 2 F 2 DIMENSION PRINT 3 00F M19231 PM 255...

Страница 32: ...NOTES PM 255...

Страница 33: ...NOTES PM 255...

Страница 34: ...NOTES PM 255...

Страница 35: ...383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 700 00 5 weeks of fundamentals There is a 10 discount on all orders of 50 00 or more for shipment at one time to...

Страница 36: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 37: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 38: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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