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FOR ELECTRICALLY
powered equipment.

8.a. Turn off input power using the disconnect

switch at the fuse box before working on
the equipment.

8.b. Install equipment in accordance with the U.S. National

Electrical Code, all local codes and the manufacturer’s
recommendations.

8.c. Ground the equipment in accordance with the U.S. National

Electrical Code and the manufacturer’s recommendations.

CYLINDER may explode
if damaged.

7.a. Use only compressed gas cylinders

containing the correct shielding gas for the
process used and properly operating
regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely

chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

• Away from areas where they may be struck or subjected to

physical damage.

• A safe distance from arc welding or cutting operations and

any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other

electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet

when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand

tight except when the cylinder is in use or connected for
use.

7.g. Read and follow the instructions on compressed gas

cylinders, associated equipment, and CGA publication P-l,
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202.

iii

SAFETY

iii

Mar ‘95

WELDING SPARKS can
cause fire or explosion.

6.a. Remove fire hazards from the welding area.

If this is not possible, cover them to prevent

the welding sparks from starting a fire.
Remember that welding sparks and hot

materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site,

special precautions should be used to prevent hazardous
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the
equipment being used.

6.c. When not welding, make certain no part of the electrode

circuit is touching the work or ground. Accidental contact
can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the

proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have
been “cleaned”. For information, purchase “Recommended
Safe Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous
Substances”, AWS F4.1 from the American Welding Society
(see address above).

6.e. Vent hollow castings or containers before heating, cutting or

welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil

free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.

6.g. Connect the work cable to the work as close to the welding

area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate cir-
cuits. This can create fire hazards or overheat lifting chains
or cables until they fail.

6.h. Also see item 1.c.

PM 255

Содержание PM 255

Страница 1: ...wever your overall safety can be increased by proper installation and thoughtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECA...

Страница 2: ...ARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Saf...

Страница 3: ...earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for coolin...

Страница 4: ...the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic line...

Страница 5: ...et non inflamma bles 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pantalo...

Страница 6: ...be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes to the purchaser u...

Страница 7: ...ools B 3 To Start the Welder B 3 Feeding Wire Electrode B 4 Idle Roll Pressure Setting B 4 Setting Run in Speed B 4 Making a Weld B 5 Avoiding Wire Feeding Problems B 5 Fan Control B 6 Input Line Volt...

Страница 8: ...le Installation D 1 Gun Tubes and Nozzles D 1 Cable Cleaning D 1 Liner Removal and Replacement D 2 Gun Handle Disassembly D 2 Accessories and Expendable Replacement Parts D 3 Troubleshooting Section E...

Страница 9: ...PUT SINGLE PHASE ONLY RATED OUTPUT OUTPUT RECOMMENDED INPUT WIRE AND FUSE SIZES Height Width Depth Weight 31 79 in 18 88 in 38 78 in 220 Ibs 808 mm 480 mm 985 mm 100 kg PHYSICAL DIMENSIONS Wire Speed...

Страница 10: ...n kill Only qualified personnel should perform this installation Only personnel that have read and under stood the PM 255 Operating Manual should install and operate this equipment Machine must be gro...

Страница 11: ...g runs over 100 feet larger copper wires should be used Fuse the two hot lines with super lag type fuses as shown in the following diagram The center contact in the receptacle is for the grounding con...

Страница 12: ...e welder as shipped from the factory is connected for electrode positive polarity This is the normal polarity for GMA welding If negative polarity is required interchange the connection of the two cab...

Страница 13: ...GREASE OR DAMAGE IS PRESENT Inform your gas supplier of this condition Oil or grease in the presence of high pressure oxygen is explosive 3 Stand to one side away from the outlet and open the cylinde...

Страница 14: ...ground Always wear dry insulating gloves FUMES AND GASES can be dangerous Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone WELDING SPARKS can cause fire or e...

Страница 15: ...rated 12 ft 3 6 m GMAW gun and cable assembly equipped for these wire sizes Use of GMAW processes requires a supply of shielding gas WELDING CAPABILITY The PM 255 is rated at 250 amps 26 volts at a 40...

Страница 16: ...tion when feed ing so as to be de reeled from top of the coil 7 Set one of the Readi Reel inside cage wires on the slot in the retain ing spring tab 8 Lower the Readi Reel to depress the retaining spr...

Страница 17: ...tput and press the gun trigger for several seconds 2 If the wire birdnests jams or breaks at the drive roll the idle roll pressure is too great Back the adjustment knob out 1 2 turn run new wire throu...

Страница 18: ...ow rate typically 25 35 CFH 12 16 liters min 6 When using Innershield electrode the gas nozzle may be removed from the insulation on the end of the gun and replaced with the gasless nozzle This will g...

Страница 19: ...r proper size tip liner and drive rolls for any obstructions or bends in the gun cable and any other factors that would impede the wire feeding to resume welding simply pull the trig ger There is no c...

Страница 20: ...ps 40 duty and is equipped with the integrated con nector twist lock trigger connector fixed nozzle and insulator and includes a liner diffuser and contact tips for the wire sizes specified MAGNUM GUN...

Страница 21: ...to hold thin sheet metal together prior to manual stitch or con tinuous welding To use this feature adjust the On Time 0 5 seconds as appropriate to obtain the desired results Closing the trigger init...

Страница 22: ...be ready to use Closing either gun trigger will cause the electrode of both guns to be electrically HOT Be sure unused gun is positioned so electrode or tip will not contact metal case or other metal...

Страница 23: ...ed prob lems are experienced try liner replacement and refer to trouble shooting section on rough wire feeding SAFETY PRECAUTIONS ELECTRIC SHOCK can kill Have an electrician install and service this e...

Страница 24: ...t be installed in another gun unless it can meet the liner cutoff length requirement Liners are shipped with the jacket of the liner extended the proper amount 1 Remove the gas nozzle and nozzle insul...

Страница 25: ...2 mm Alum Wire Alum Wire GAS NOZZLES Fixed Flush M16081 1 3 8 9 5 mm M16081 2 1 2 12 7 mm M16081 3 5 8 15 9 mm Fixed Recessed M16080 1 3 8 9 5 mm M16080 2 1 2 12 7 mm M16080 3 5 8 15 9 mm Requires Gas...

Страница 26: ...ed POSSIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause...

Страница 27: ...reconnect panel configu ration 1 Remove gun assembly from machine If problem is solved gun assembly is faulty Repair or replace 2 If problem persists when gun assembly is removed from machine then th...

Страница 28: ...sed and pulled again the wire feed starts POSSIBLE AREAS OF MISADJUSTMENT S 1 The gun cable may be kinked or twisted 2 The wire may be jammed in the gun cable or gun cable may be dirty 3 Check drive r...

Страница 29: ...n trigger is pulled the problem is within the PM 255 5 Make sure the gun is pushed all the way into gun mount and is properly seated RECOMMENDED COURSE OF ACTION If all recommended possible areas of m...

Страница 30: ...4 C3 C2 C1 X2 X3 R4 INDICATES CONNECTOR CAVITY NO U BLUE R RED W WHITE B BLACK SECONDARY VOLTAGES SHOWN ARE NO LOAD RMS VALUES OUTPUT CHOKE THERMOSTAT B 206S L1 H2 H5 5 R H4 H1 4 2 1 3 H1 LINE SWITCH...

Страница 31: ...F 2 F 2 DIMENSION PRINT 3 00F M19231 PM 255...

Страница 32: ...NOTES PM 255...

Страница 33: ...NOTES PM 255...

Страница 34: ...NOTES PM 255...

Страница 35: ...383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 700 00 5 weeks of fundamentals There is a 10 discount on all orders of 50 00 or more for shipment at one time to...

Страница 36: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 37: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 38: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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