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2. General Health and Safety Guidance

•   If the work area is to be left unattended, all machinery should be switched 

‘OFF’ and isolated from the mains power supply.

13. Store machines safely when not in use

 

•   When not in use, machines should be stored in a dry place, out of reach of 

children. Do not allow persons unfamiliar with these instructions or with 
the machine to operate it.

14. Do not overreach 

•   Choose a working position that allows your body to remain balanced and 

feed the work piece in to the machine without overreaching.

•  Keep proper footing and balance at all times.

15. Electrical supply 

•   Electrical circuits should be dedicated to each machine or large enough 

to handle combined motor amp loads. Power outlets should be located 
near each machine so that power or extension cables are not obstructing 
high-traffic areas. Observe local electrical guidelines for proper installation 
of new lighting, power outlets, or circuits.

•  The machine must be connected to an earthed power supply.
•   The power supply must be equipped with a circuit breaker that provides 

short circuit, overload and earth leakage protection.

•   The voltage of the machine must correspond to the voltage of the mains 

power supply.

•   The mains plug fitted to the machine should always match the power 

outlet. Do not modify the plug in any way. If a replacement plug is 
required it should be fitted by a competent person and of the correct type 
and rating for the machine.

•   If you are unsure about any electrical connections always consult a 

qualified electrician.

16. Avoid unintentional starting of the machine

 

•   Most machines are fitted with a no-volt release (NVR) switch to prevent 

unintentional starting. If in doubt always ensure the machine switch is in 
the ‘OFF’ position before connecting it to the power supply. This means 
the machine will not automatically start up after a power cut or switching 
on of the power supply, unless you first reset the start switch.

17. Outdoor use

 

•  Your machine should not be used outdoors.

18. Extension cables 

•   Whenever possible, the use of extension cables is not recommended. If the 

use of an extension cable is unavoidable, then it should have a minimum 
core cross section of 2.5mm² and limited to a maximum length of  
3 metres.

•   Extension cables should be routed away from the direct working area to 

prevent a trip hazard.

19. Guard against electric shock 

•   Avoid body contact with earthed or grounded surfaces such as pipes 

and radiators. There is an increased risk of electric shock if your body is 
earthed or grounded.

20. Always work within the machine’s intended capacities 

•   Operator safety and machine performance are seriously adversely affected 

if attempts to make the machine perform beyond its limits are made.

21. Do not abuse the power cable 

•   Never pull the power cable to disconnect it from the power socket.  

Always use the plug. 

•  Keep the power cable away from heat, oil and sharp edges. 
•  Do not use the power cable for carrying or moving the machine.

22. Secure the work piece

 

•   Ensure that the work piece is securely held before starting to machine it.
•   When working within 300 mm of the machining area, always use a push 

stick to feed the work piece in to the blade or cutting tool. The push stick 
should have a minimum length of 400 mm. If the push stick becomes 
damaged, replace it immediately.

•   Use extra supports (roller support stands etc.) for any work pieces large 

enough to tip when not held down to the table top.

•   Do not use another person as a substitute for a table extension, or as 

additional support for a work piece that is longer or wider than the basic 
table, or to help feed, support, or pull the work piece.

•  Do not attempt to machine more than one work piece at a time.
•   When feeding the work piece towards the blade or cutting tool never 

position your hands in direct line of the cutting path. Avoid awkward 
operations and hand positions where a sudden slip could cause your hand 
or fingers to move into the machining area.

23. Stay alert

 

•   Safety is a combination of operator common sense and alertness at all 

times when the machine is being used.

•   Use all machines with extreme care and do not use the machine when you 

are tired or under the influence of drugs, alcohol or medication.

24. Use the correct tool for the job

 

•   Do not use the machine for any purpose other than which it  

was designed.

•   When selecting replacement cutting tools and blades, always ensure that 

they are designed to cut the material that you intend to use them for. If in 
any doubt seek further advice from the manufacturer.

25. Connect dust extraction equipment

 

•   Always use dust extraction equipment. The dust extractor should be of 

suitable size and capacity for the machine that it is connected to and 
have a filtration level appropriate to the type of waste being collected. 
Refer to the relevant section of the manual for details of the specific dust 
extraction requirements for this machine.

•   The dust extractor should be switched ‘ON’ before starting the machine 

that it is connected to. The dust extractor should be left running for 30 
seconds after the last machining operation is complete in order to clear 
any residual waste from the machine.

26. Ensure that the machine is correctly guarded 

•   Never use the machine if any of the standard safety guards and 

equipment are removed or damaged.

•   Some machines incorporate safety interlocks to prevent the machine 

from being used without the guards in place. Never attempt to bypass or 
modify the interlocks to allow the machine to be used without the guards 
in place.

27. Maintain your machine with care

 

•   This manual gives clear instructions on installation, set up and operation 

of the machine and also details any routine and preventative maintenance 
that should be performed periodically by the user.

•   Remember always to switch off and unplug the machine from the power 

supply before carrying out any setting up or maintenance operations.

•   Follow any instructions for the maintenance of accessories  

and consumables.

•   Do not use compressed air to clean the machine. Always use a brush to 

dislodge dust in places that are awkward to reach and a dust extractor to 
collect the waste.

•   Inspect electric cables periodically and, if damaged, have them replaced 

by an authorised service facility or qualified electrician.

•   Inspect extension cables (if used) periodically and replace if damaged. 

28. Keep cutting tools sharp and clean

 

•   Correctly maintained cutting tools are easier to control and less likely  

to bind.

•   Cutting tools and blades can become hot during use. Take extreme care 

when handling them and always allow them to cool before changing, 
adjusting or sharpening them.

29. Disconnect the machine from the power supply 

•   When not in use, before servicing, changing blades etc. always disconnect 

the machine from the power supply.

30. Check for damaged parts 

•   Before each use of the machine, it should be carefully checked to 

determine that it will operate properly and perform its  
intended function.

•   Check for alignment of moving parts, binding of moving parts, breakage 

of parts and any other conditions that may affect the operation of  

Содержание DML320

Страница 1: ...ses when using woodworking equipment Always read the instructions provided before using woodworking equipment i Kg Version 3 3 December 2016 To register this product please visit www recordpower info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee Your statutory rights are not affected Pleas...

Страница 2: ...ee 5 Specifications 6 Contents of the Package 7 Getting to Know Your Lathe 8 Assembly 9 Assembly of the Optional DML305 A Leg Stand 10 Operation 11 Maintenance 12 Intended Use of the Lathe and Basic Woodturning Instructions 13 Dust Extraction 14 Troubleshooting 15 Electrical Connection and Wiring Diagram 16 Parts Diagram and List EU Declaration of Conformity ...

Страница 3: ... to use the machine Indicates an instruction that requires particular attention Wear protective eyewear Use respiratory protective equipment Use suitable protective footwear Use hearing protection Use protective work gloves Indicates a risk of severe personal injury or damage to the machine Indicates a risk of severe personal injury from electrical shock Risk of personal injury from lifting of hea...

Страница 4: ...of the machine apply In addition ensure that any vehicles or manual handling equipment used for transportation are of adequate specification 6 The machine should be level and stable at all times When using a leg stand or cabinet base that is designed to be fitted to the machine always ensure that it is securely fastened to the machine using the fixings provided If the machine is suitable to be use...

Страница 5: ...e another person as a substitute for a table extension or as additional support for a work piece that is longer or wider than the basic table or to help feed support or pull the work piece Do not attempt to machine more than one work piece at a time When feeding the work piece towards the blade or cutting tool never position your hands in direct line of the cutting path Avoid awkward operations an...

Страница 6: ...e Lathe and Basic Woodturning Instructions Do not attempt to remount a work piece that has been turned on a faceplate unless you are deliberately turning eccentric work You cannot remount faceplate turned work and expect it to run true as the timber will have expanded or contracted Do not remount a work piece that has been turned between centres if the original centres have been altered or removed...

Страница 7: ... been purchased from a retailer the 5 year guarantee is transferable and begins on the date of the first purchase of the Product and in the event of a claim under this guarantee proof of the original purchase date will be required to validate the warranty period 2 Claims Procedure 2 1 In the first instance please contact the Authorised Dealer who supplied the Product to you In our experience many ...

Страница 8: ...30 V Frequency 50 Hz Motor input P1 0 75 kW Motor output P2 0 55 kW Motor speed 2900 rpm Full load current 3 A Max bowl diameter 320 mm 12 Max between centres 510 mm 20 Max swing over bed 320 mm 12 Spindle speeds 250 3850 rpm Taper 2 Morse Taper Spindle travel 63 mm Size L1035 x W305 x D449 mm Weight 52 kg Spindle Thread M33 x 3 5 Sound Pressure Level No load 80dB A Load 90dB A Sound Power Level N...

Страница 9: ...t holder locking lever 14 Tool rest locking lever 15 Revolving centre 16 Tailstock 17 Digital spindle speed readout 18 Spindle speed control knob 19 On off switch 20 Forward reverse switch 21 Faceplate 22 Lathe bed 23 Tailstock hand wheel 24 Tailstock locking lever 25 Tailstock spindle locking lever 26 Tool holder and tools 7 Getting to Know Your Lathe 12 6 4 1 18 19 21 20 22 3 2 7 5 11 14 13 15 1...

Страница 10: ...elow the headstock are 2 tapped holes for mounting the tool holder Fig 8 3 Install the tool holder onto the lathe bed at the rear of the headstock with the two Phillips head screws and washers supplied Fig 8 4 The washers should be placed on the inside surface of the tool holder as shown in Fig 8 5 The machine must be unplugged and the power switch must be in the OFF position until the machine is ...

Страница 11: ...hick or a suitable stand Four mounting holes are located at the base of the lathe 2 to the left of the headstock Fig 8 6 and 2 to the right of the tailstock Fig 8 7 If mounting to a bench drill holes in the work surface using a 9 mm 5 16 drill bit following the measurements shown in Fig 8 8 Please note Use of the DML305 A Leg Stand is recommended Fig 8 6 Fig 8 7 ...

Страница 12: ...of the Package 4 6 5 Item Description Quantity 1 Upright plinths 2 2 Male cross brace 1 3 Female cross brace 1 4 M10 x 25 mm hex head screws 2 5 M8 x 35 mm bolts nuts and washers 2 6 M10 x 80 mm bolts nuts and washers 12 7 Upright columns 2 8 Bases 2 2 7 1 8 3 ...

Страница 13: ...e leg stand is adjustable in height to allow for comfortable use of the lathe As a general rule the centre height of the lathe should be at elbow height Using a 16 mm wrench not supplied attach the female cross brace to one of the upright columns using two M10 x 80 mm bolts Attach the male cross brace to the remaining upright column in the same manner Fig 9 3 To complete assembly of the leg stand ...

Страница 14: ...n 81 mm diameter circle from the centre of the blank Place the faceplate over the scribed circle and attach it to the blank using 4 woodscrews as shown in Fig 10 3 The length of woodscrews used will vary depending on the size of bowl blank and intended finished thickness of the base but the largest possible screws should be used to give maximum hold Screw the faceplate onto the lathe spindle as sh...

Страница 15: ... the wrench on the flat areas of the faceplate collar Insert the drive centre into the headstock spindle Fig 10 7 Removing the 4 Prong Drive Centre from the Headstock The knockout bar is used to remove the drive centre from the headstock spindle The smaller drive centre knockout bar must also be used to prevent the end of the drive centre from becoming damaged The drive centre knockout bar is plac...

Страница 16: ... rest across the lathe bed loosen the tool rest holder locking lever by turning in an anti clockwise direction slide the tool rest holder to the desired position and tighten the locking lever in a clockwise direction To adjust the height of the tool rest loosen the tool rest locking lever position as required and re tighten Fig 10 12 Adjusting the Tailstock Loosen the tailstock locking lever to mo...

Страница 17: ...o hold it in place The drive belt will now be loose enough to place in the desired position Figs 10 18 and 10 19 Ensure the V grooves of the drive belt are positioned in the grooves of the pulleys as shown in Fig 10 18 Turn the hand wheel by hand to check they are located correctly Once the drive belt is positioned as desired loosen the motor securing lever and lower the motor until it is at its l...

Страница 18: ...t 90º to the grooves in the mounting plate as shown in Fig 10 21 and then released to allow the locking pin to locate inside one of the indexing holes To disengage lift the lock knob outwards twist until the roll pins are parallel to the grooves and release Fig 10 22 Please note The indexing system must not be used as a method of holding the spindle while removing accessories such as face plates c...

Страница 19: ... accessories are designed to be used for reverse turning Before reverse turning always ensure the accessories are suitable for this use and that all relevant securing items such as blind set screws are employed correctly If standard woodturning accessories are used with the lathe running in reverse there is a risk they could come away from the lathe and cause serious harm to the user In the Event ...

Страница 20: ...he machine off If it appears during operation turn off the machine and re start once the digital display has cleared If the error code is still shown the power supply must be checked and corrected if necessary High Voltage Abnormality Protection Mode Voltage is higher than 265 V Turn off and re start the machine If error code still appears check and correct the power supply Motor Speed Protection ...

Страница 21: ...he tool rest holder is a bolt with a nylon locking nut which holds the clamp in place Fig 11 2 Loosen the nylon locking nut using a 16 mm wrench not supplied until the tool rest holder can be slid onto the lathe bed Fig 11 3 The nylon locking nut can now be adjusted so the tool rest holder is held firmly on the lathe bed when the cam handle is engaged but can slide freely along its length when loo...

Страница 22: ...aft with a 3 mm hex wrench Fig 11 8 Remove the speed sensor from inside the headstock by removing the two countersunk screws from the side of the headstock as shown in Fig 11 9 The sensor will drop down and away from the spindle and pulley reducing the possibility of damage to it Remove the 2 blind set screws that hold the pulley to the spindle using a 3 mm hex wrench Fig 11 10 Note that the 2 scr...

Страница 23: ... free from the bearings the spindle can be removed as shown in Fig 11 13 Hold the spindle pulley while removing the spindle to avoid it dropping into the headstock Before fitting the new belt re install the speed sensor positioning as shown in Fig 11 14 and screw back in place The vertical sections of the sensor must be on either side of the sensor plate as shown The new belt can now be placed ove...

Страница 24: ...f the tool rest difficult due to variable distances Mounting Timber Between Centres When turning between centres it is essential to correctly and securely mount the timber so as to reduce the risk of it being thrown from the lathe It is also essential to mount the timber as centrally as possible This will reduce the amount of roughing out needed and also maximise the possible diameter of the final...

Страница 25: ... usually sharpened to have the bevel at a 45º angle Using the tool rest to support the blade offer the blade to the workpiece at an angle see Fig 12 9 When offering the roughing gouge to the workpiece the bevel should be rubbing it without cutting To make a cut gently raise the handle of the tool in order to bring the cutting edge into contact with the timber Using light passes move the blade outw...

Страница 26: ...e Lathe To ensure the safest possible use of the lathe it is important to understand which speeds are suited to which tasks In general the slower speeds should be used for the initial turning and roughing out of large pieces and the slowest speed should be used when large pieces are out of balance This will reduce the possibility of the workpiece being thrown from the lathe Medium speeds are ideal...

Страница 27: ...oth motors can be used simul taneously giving maximum suction but in this mode the extractor must be switched off for 20 minutes every hour 0 5 micron filtration DX5000 High Filtration Dust Extractor Bag type extractor 200 litre capacity Twin 1 kW motor suitable for heavy us age ie if one motor is switched off for 20 minutes then the other can be used thus enabling continuous usage Or both motors ...

Страница 28: ... of the manual Turning tool digs into the timber or grabs it 1 The turning tool is blunt 2 The tool rest is set to low 3 The tool rest is too far from the timber 4 The wrong turning tool is being used 1 Sharpen the turning tool 2 Set the tool rest to the correct height 3 Move the tool rest closer to the timber 4 Use the correct turning tool Digital speed readout does not work 1 The speed sensor is...

Страница 29: ...opriate to the rating of the machine If replacing the original fuse always fit a fuse of equivalent rating to the original Never fit a fuse of a higher rating than the original Never modify the fuse or fuse holder to accept fuses of a different type or size Where the current rating of the machine exceeds 13 A at 230 V or if the machine is designated for use on a 400 V 3 phase supply a connector co...

Страница 30: ...63 64 67 68 66 70 19 20 21 7 1 8 1 8 9 7 10 11 13 14 12 15 16 47 60 69 85 86 87 88 48 49 50 51 65 89 90 91 92 93 1 4 3 2 5 22 6 23 26 27 28 29 30 31 32 35 36 37 38 39 40 41 42 43 44 45 46 52 53 54 55 56 57 40 58 59 72 73 74 75 76 77 78 79 80 81 82 83 84 10 ...

Страница 31: ...1 1 45 Spring JMWL1203020009 1 46 Split washer CLP9GB896B 1 47 Threaded plate JL27010017 1 48 Tapping screw ST2D9X6D5GB845Z 2 49 Support bracket JMWL1203020012 1 50 Speed sensor JMWL1203091001 1 51 Headstock JMWL1203020005A 1 52 Spindle pulley JMWL1203020006A 1 53 Segmented RMP plate JMWL1203020007 1 54 Hexagon socket cap screw M4X10GB70Z 2 55 Circlip CLP47GB893D1B 2 56 Bearing BRG6005 2RSV2GB276 ...

Страница 32: ...NERY AND LOW VOLTAGE DIRECTIVE 2006 42EC repealing replacing Directives ELECTROMAGNETIC COMPATIBILITY DIRECTIVE EN 55014 1 2006 A1 A2 EN 61000 3 2 2014 EN 61000 3 3 2013 EN 55014 2 1997 A1 A2 and conforms to the machinery example for which the EC Type Examination Certificate Nos AM 50293770 0001 AE 50293774 0001 At TUV Rheinland LGA Products GmbH Tillystrasse 2 90431 Nürnberg Germany and complies ...

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Страница 36: ...recordpower co uk Eire Record Power Ltd Centenary House 11 Midland Way Barlborough Links Chesterfield Derbyshire S43 4XA Tel 01246 571 020 Fax 01246 571 030 www recordpower co uk Australia Tools 4 Industry Po Box 3844 Parramatta 2124 Tel 1300 124 422 Fax 1800 262 725 www recordpower com au New Zealand Tools 4 Industry Po Box 276079 Manukau City 2241 Tel 0800 142 326 Fax 09 2717 237 www recordpower...

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