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REC ACTIVE BMS 4S

 

 

 

 

 

9                                             

www.rec-bms.com

 

CAN Communication Protocol (installed and programmed on request): 

 

 

 

Figure 5: 

CAN

 

female DB9 connector front view. 

 
Table 4: 

CAN

 

DB9 connector pin designator.

 

pin 

designator 

TERMINATION 

CANL + TERMINATION 

GND 

 

+ 5V 

CANH 

 

 
 
BMS Unit Start Procedure: 

 
When the BMS unit is turned ON it jumps into a boot-loader and checks if the user tries to upload a new firmware. 
Then it commences the test procedure by checking the balancing fuses and temperature sensors. After the test 
procedure red error LED turns off and the BMS unit starts working in normal mode. 

 

 
BMS Unit LED Indication:

 

 

Power LED (green) is turned on in 1 s intervals, if the BMS is powered. Error LED (red) is turned on in case of system 
error  and  blinks  number  of  error  with  50%  duty  cycle.  Between  every  number  blinking,  a  small  timeout  is 
introduced. 
 

Cell Voltage Measurement: 

 

Cell  voltages  are  measured  every  second.  The  cell  measurement  algorithm  performs  several  measurements  to 
digitally filter the influence of 50, 60, 100 and 120 Hz sinus signal. Each cell voltage is measured after the balancing 
fuse, in case the fuse blows, BMS signals error 10 to notify the user.   
 

BMS Cell Balancing: 

 

Cells are balanced actively with very high efficiency in opposite to passive balancing, where all energy is lost in heat. 
Another benefit of active balancing is charging of dangerously low cell, if other  cells are above dangerous level, 
consequently longer pack usage is possible. 

 

 

Содержание ACTIVE BMS 4S

Страница 1: ...perature protection under temperature charging protection active cell balancing up to 2 5 A DC per cell shunt current measurement resolution 20 mA 500 A 2 galvanically isolated user defined multi purp...

Страница 2: ...k current temperature and cell s voltage determine state of charge SOC State of health SOH is determined by comparing cell s current parameters with the parameters of the new battery pack The BMS defa...

Страница 3: ...REC ACTIVE BMS 4S 3 www rec bms com System Overview Figure 1 System overview BMS Unit Connections Figure 2 BMS unit front panel function overview...

Страница 4: ...oupler charge collector 15 Optocoupler charge emitter darlington reverse protection diode polyfuse 16 Optocoupler discharge collector 17 Optocoupler discharge emitter darlington reverse protection dio...

Страница 5: ...ly please go to website http www te com catalog pn en 776164 1 RQPN 776164 1 and read connector assembly datasheet AMPSEAL Automotive Plug Connector and Header Assembly in Application Specification an...

Страница 6: ...or pin designator pin designator 1 2 AGND 3 B 4 A 5 6 5V to AGND 7 8 9 Galvanically isolated RS 485 EN 61558 1 EN 61558 2 serves for logging and changing BMS parameters Dedicated PC BMS Control Softwa...

Страница 7: ...s with how many BMS units are connected then it sends the values in float format B T E M BMS temperature BMS first responds with value 1 then it sends the values of the BMS temperature sensor in float...

Страница 8: ...ent coefficient Returns float value R A Z L R A Z L x xx Package cell difference Returns float voltage V C H E M C H E M xxx Li ion chemistry Returns unsigned char value S O C H S O C H x xx Charger S...

Страница 9: ...een is turned on in 1 s intervals if the BMS is powered Error LED red is turned on in case of system error and blinks number of error with 50 duty cycle Between every number blinking a small timeout i...

Страница 10: ...nge is above 20 A cells internal resistance is calculated Moving average is used to filter out voltage spikes errors Battery Pack Temperature Measurement Battery pack temperatures are measured by Dall...

Страница 11: ...ient are taken into consideration at the SOC calculation Li Po chemistry algorithms have an additional voltage to SOC regulation loop inside the algorithm Actual cell capacity is recalculated by the n...

Страница 12: ...n drive small signal relays or LED diodes Fig 7 shows two different connection schematics Both outputs can be used to drive LED diodes for charge discharge relay indication Both digital outputs can be...

Страница 13: ...ontactor is turned on High current spikes degrade the contactor cells and input capacitors in the electronic device Fig 8 shows contactor connection with or without the pre charge circuit Figure 8 Con...

Страница 14: ...n the charger 3 Cell voltages differs more than set BMS will try to balance the cells 5 s error hysteresis 20 mV voltage difference hysteresis Charging is enabled discharging is enabled Charge optocou...

Страница 15: ...is Charging is disabled discharging is disabled Charge optocoupler is disabled discharge optocoupler is disabled Turn off the BMS and check the cells connection to the BMS and fuses Restart the BMS If...

Страница 16: ...nit can be also supplied without the enclosure if an application is weight or space limited The dimensions of the BMS including connector without the enclosure are 109 mm x 100 mm x 38 mm Sufficient c...

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