Fi
d
b
b il
&
h
B il
M
l
Finned copper tube gas boilers & water heaters – Boiler Manual
50
F
F
START-UP REPORT
DATE:
JOB NAME:
TECHNICIAN:
LOCATION:
COMPANY:
MODEL:
PHONE NUMBER:
SERIAL #:
PRE-STA
TT RTUP CHECK LIST
NO VISIBLE DAMAGE TO UNIT
INLET AIR FILTER INSTALLED AND CLEAN
PIPING PROPERLY CONNECTED
PROPER SERVICE CLEARANCES PROVIDED
BOILER CIRCULATOR WIRED
PUMP RUNNING, HEAT EXCHANGER FULL
VENT/STACK CONNECTED
GAS LINES PURGED, NO LEAKS, NO MISSING TEST
PLUGS
BOILER STA
TT RTUP SEQUENCE
Note: Locate the AA terminals and minimum hold switch in the bottom-right of the electrical panel on the main
HeatNet board. Also locate the manometer test manifold in the bottom of the electrical panel.
Disable any external call for heat and toggle the remote/local switch to REMOTE.
1.
Toggle the LOW FIRE switch to cycle the boiler then hold at trial for pilot ignition.
2.
Set pressure to 3–3.5" w.c. (flame signal should read 5.0 VDC).
3.
Release boiler to main flame trial for ignition.
4.
Check for stable flame.
5.
Record combustion and elbow pressure at minimum firing rate.
6.
Jumper the AA terminals to force 100% input.
7.
Record combustion and elbow pressure.
8.
Remove the AA jumper to place the boiler at minimum rate.
9.
Make any final adjustments on low fire.
10.
Check all combustion results using a calibrated flue gas analyzer.
11.
Release the LOW FIRE switch to place boiler in standby.
12.
In addition to completing the Fusion/Futera III start-up report, complete the control set-up information in
the rear of the HeatNet manual.