background image

Appendix 

MP150 

Rev. E3  07/2013

 

57 

10

 

Appendix 

10.1

 

Determination of Emissivity 

Emissivity is a measure of an object’s ability to absorb and emit infrared energy. It can have a value 
between 0 and 1.0. For example a mirror has an emissivity less of 0.1, while the so-called “Blackbody“ 
reaches an emissivity value of 1.0. If a higher than actual emissivity value is set, the output will read 
low, provided the target temperature is above its ambient temperature. For example, if you have set 
0.95 and the actual emissivity is 0.9, the temperature reading will be lower than the true temperature. 
An object’s emissivity can be determined by one of the following methods: 
1.

 

Determine the actual temperature of the material using an RTD (PT100), a thermocouple, or any 
other suitable method. Next, measure the object’s temperature and adjust emissivity setting until 
the correct temperature value is reached. This is the correct emissivity for the measured material. 

2.

 

For relatively low temperatures (up to 260°C, 500°F) place a plastic sticker on the object to be 
measured. This sticker should be large enough to cover the target spot. Next, measure the 
sticker’s temperature using an emissivity setting of 0.95. Finally, measure the temperature of an 
adjacent area on the object and adjust the emissivity setting until the same temperature is 
reached. This is the correct emissivity for the measured material. 

3.

 

If possible, apply flat black paint to a portion of the surface of the object. The emissivity of the 
paint must be above 0.95. Next, measure the temperature of the painted area using an emissivity 
setting of 0.95. Finally, measure the temperature of an adjacent area on the object and adjust the 
emissivity until the same temperature is reached. This is the correct emissivity for the measured 
material. 

10.2

 

Typical Emissivity Values 

The following table provides a brief reference guide for determining emissivity and can be used when 
one of the above methods is not practical. Emissivity values shown in the table are only approximate, 
since several parameters may affect the emissivity of a material. These include the following: 

1.

 

Temperature 

2.

 

Angle of measurement 

3.

 

Geometry (plane, concave, convex) 

4.

 

Thickness 

5.

 

Surface quality (polished, rough, oxidized, sandblasted) 

6.

 

Spectral range of measurement 

7.

 

Transmissivity (e.g. thin films plastics) 

Содержание LineScanner MP150

Страница 1: ...MP150 Linescanner Operating Instructions Rev E3 07 2013 58501...

Страница 2: ......

Страница 3: ...ek fr United Kingdom ukinfo raytek com China Headquarters Beijing China Tel 86 10 6438 4691 info raytek com cn Internet http www raytek com Thank you for purchasing this Raytek product Register today...

Страница 4: ...SHALL NOT BE LIABLE FOR ANY SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER IN CONTRACT TORT OR OTHERWISE SOFTWARE WARRANTY The manufacturer does not warrant that the software described herein wi...

Страница 5: ...OMETRY 18 5 5 MOUNTING 19 5 6 COMMUNICATION INTERFACES 20 5 6 1 Ethernet Wiring 20 5 6 2 Ethernet Settings 21 5 6 3 Changing the Ethernet Settings for the PC 22 5 6 4 Changing the Ethernet Settings fo...

Страница 6: ...s 45 7 9 3 Wiring 46 7 9 4 RS232 485 Converter 7520 47 7 9 5 Output Module 7024 analog 48 7 9 6 Output Module 7042 digital 48 7 9 7 Output Module 7043 digital 49 7 9 8 Output Module 7045 digital 49 7...

Страница 7: ...ucts can compromise the operational safety and functionality of the instrument Instrument Disposal Do not dispose of this product as unsorted municipal waste Go to Fluke s website for recycling inform...

Страница 8: ...2192 F Spectral Response LT 3 to 5 m MT 3 9 m HR 3 5 to 4 m G5 5 m P3 3 43 m 2M 1 6 m 1M 1 m Detectors LT MT HR G5 P3 MCT 2M InGaAs 1M Si System Accuracy1 LT 2 C 4 F MT 0 5 of reading or 3 C 6 F which...

Страница 9: ...1 52 m 69 in standard focus special focal distances available minimal focal distance 500 mm 20 in HR far focus Optical Resolution D S 2 Measurement Resolution 90 energy LT MT HR G5 170 1 IFOV 5 9 mra...

Страница 10: ...Technical Data 10 Rev E3 07 2013 MP150 Figure 1 Optical Resolution for Measurement Resolution depending on Scan Rate Figure 2 Optical Resolution for Hot Spot Detection depending on Scan Rate...

Страница 11: ...Technical Data MP150 Rev E3 07 2013 11 2 2 1 Standard Focus The focus distance is measured from the front end of the scanner Figure 3 Optical Diagrams Standard Focus...

Страница 12: ...Technical Data 12 Rev E3 07 2013 MP150 2 2 2 Far Focus Figure 4 Optical Diagrams Far Focus...

Страница 13: ...function through software Power Supply 24 VDC 25 1 A 2 4 General Specifications Mechanical Scanning System 40 000 h about 4 5 years meantime between failures MTBF for the mechanical scanning system at...

Страница 14: ...ions and dimensions Note The mounting dimensions are the same for top and bottom view All mounting threads are 4x M6 8 mm 0 31 deep front side upside below Air purge connections ISO 228 G outer 5 mm 2...

Страница 15: ...XP Vista Win7 Protocol Manual only as PDF file on the CD ROM Ethernet cable 1x 7 5 m 24 6 ft max ambient temperature 180 C 356 F Power Supply cable 1x 7 5 m 26 4 ft max ambient temperature 180 C 356...

Страница 16: ...ther analysis The intensity of the emitted infrared radiation is thereby used to determine the temperature of the target Since the intensity of the infrared radiation is dependent on the material the...

Страница 17: ...k see section 7 9 Output Modules page 44 Figure 6 Principal structure of the system Instead of outputting the temperature data by means of output modules also an OPC server capability or a serial comm...

Страница 18: ...also depends on the thermal contact of the linescanner and its mounting hardware The temperature inside the housing must be between 0 C to 60 C 32 F to 140 F during operation and never more then 65 C...

Страница 19: ...ance 90 FOV 5 5 Mounting The linescanner can be installed as follows on a tripod with a standard 1 4 20 UNC photo equipment thread This type of setup requires the optional tripod mounting plate XXXTMP...

Страница 20: ...r 5 6 1 Ethernet Wiring The linescanner is shipped with an Ethernet cable specified to NEMA WC 63 1 Category 5e UL verified to Category 5e Ethernet IP Compliant This standard cable is 7 5 m 24 6 ft lo...

Страница 21: ...factory default setting is 255 255 255 0 The Subnet Mask can be changed using the NM command of the scanner Port In the case that the default scanners port 2727 should conflict with something else it...

Страница 22: ...subnet address is 193 221 142 the host address is 103 The scanner s subnet address must be 193 221 142 as well The host address of the scanner must be in the range from 1 to 254 with the exception of...

Страница 23: ...on Properties 4 Activate the radio button Use the following IP address and make the following settings IP address 192 168 42 x where x is an address between 0 and 255 except 30 which is already used b...

Страница 24: ...r Switch on the scanner Open the Command Prompt window and start a Telnet session by using the command telnet IPAddressScanner Port Windows 7 does not have Telnet enabled by default Enable the Telnet...

Страница 25: ...e length 0 5 mm 0 040 m 0 080 V m 75 m 0 56 mm AWG 20 0 034 m 0 068 V m 88 m 0 75 mm 0 027 m 0 054 V m 111 m 0 82 mm AWG 18 0 023 m 0 046 V m 130 m 1 0 mm 0 020 m 0 040 V m 150 m 1 31 mm AWG 16 0 015...

Страница 26: ...ronmental conditions make water cooling necessary it is strongly recommended to check for condensation on the interior of the scanner housing Water cooling also cools the air in the interior of the sc...

Страница 27: ...77 30 86 30 86 30 86 35 95 35 95 35 95 35 95 40 104 45 113 0 32 10 50 15 59 15 59 20 68 25 77 25 77 25 77 30 86 30 86 35 95 35 95 35 95 35 95 40 104 40 104 40 104 40 104 45 113 50 122 5 41 10 50 15 59...

Страница 28: ...between 100 l min 3 53 cfm and 200 l min 7 06 cfm through each side which corresponds to a pressure between 0 5 bar 7 25 psig and 3 0 bar 43 psig when using the supplied metric fittings The inside dia...

Страница 29: ...electrically isolated from the housing the input voltage and from one another The current outputs have a joint ground connection but are electrically isolated from any other ground connection Figure...

Страница 30: ...ltage white shield black RS485 Interface 7 pin Description Color 6 wires 1 GND Ground connected to power ground gray 2 T RS485 transmit brown 3 T RS485 transmit white 4 R RS485 receive green 5 R RS485...

Страница 31: ...the spots being measured The laser can be turned on and off via the scanner runtime software see menu Scanner Switch Laser on off To preserve laser longevity the laser automatically turns off after 1...

Страница 32: ...scan rate 150 Hz Each revolution 6 6 ms Target viewed for 1 6 ms Internal calculations occur for 5 ms Example Snapshot Mode Target speed 2 meters sec 78 7 in Distance between measured lines is given b...

Страница 33: ...er 0 20 mA 4 20 mA or custom configured by user settings The sector size and the emissivity value can be set for each sector even if the sectors overlap In the case of overlapping sectors the higher e...

Страница 34: ...gger signal can be generated by a voltage switch indicating the approach of an object from the production process into the linescanner field of view see section 5 11 Input and Output Connectors on pag...

Страница 35: ...ber Optic High Speed Fiber Optic RJ45 Converter 1 Channel XXXHSFIC1 High Speed Fiber Optic RJ45 Converter 4 Channel XXXHSFIC2 Fiber Optic cable XXXPi20FO1 150 m 492 ft XXXPi20FO2 300 m 984 ft multi mo...

Страница 36: ...Accessories 36 Rev E3 07 2013 MP150 7 2 Mounting Plate Figure 14 Mounting plate for tripod with 1 4 thread 7 3 Adjustable Mounting Base Figure 15 Adjustable Mounting Base XXXTMP50ACRMB...

Страница 37: ...he tubing rests firmly on the shoulder of the tube fitting body and that the nut is finger tight Scribe the nut at the 6 o clock position While holding the fitting body steady with a back up wrench ti...

Страница 38: ...ex screws M3x8 5 m cooling hose PA 8x1 max pressure 12 bar 174 psi at 70 C 158 F Figure 16 Installation of the Thermostat Installation Before mounting the mounting block ensure that the mating surface...

Страница 39: ...5 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 0 32 5 41 10 50 15 59 0 20 68 0 0 0 0 0 1 25 77 0 0 0 1 1 1 1 1 2 30 86 0 0 0 1 1 1 1 2 2 2 2 3 35 95 0 0 1 1 1 2 2 2 2 3 3 3 3 4 40 104 0 1 1 1 2 2 2 3...

Страница 40: ...al Model XXXTMP150ACSWKLT LT XXXTMP150ACSWKMT MT XXXTMP150ACSWKG5 G5 XXXTMP150ACSWK1M 1M XXXTMP150ACSWK2M 2M XXXTMP150ACSWKP3 P3 XXXTMP150ACSWKHR HR Tab 5 Available Spare Windows depending on the Spec...

Страница 41: ...rovides a serial data transfer to the PC However the PC will have to be capable of communicating at a sufficiently high baud rate Most standard PC s communicate at speeds up to 115 kBaud which is capa...

Страница 42: ...y is required Figure 18 RS232 485 interface between linescanner and PC RS232 Signals TX transmission data RX received data SG system ground RTS transmission request CTS ready for transmission RS485 Si...

Страница 43: ...7 8 1 RS485 Cable Extension Figure 19 RS485 Cable Extension When using an extension separate the high temperature communication cable only at the location indicated see arrow in the figure above from...

Страница 44: ...for host failure software controlled Power 10 to 30 VDC Power consumption 7024 2 3 W 7042 1 7 W 7043 1 1 W 7045 1 5 W 7067 2 2 W 7520 1 2 W Isolation voltage 7024 3000 VDC 7042 3750 VDC 7045 3750 VDC...

Страница 45: ...Accessories MP150 Rev E3 07 2013 45 7 9 2 Dimensions Figure 21 Dimensions Figure 22 DIN Rail Mounting left Plastic Part right for Panel Mount included in the delivery...

Страница 46: ...ddress 1 the first module does not need configuration To configure a module successfully please follow use the configuration programme DCON to be found under Others Tools Output Modules DCON on the in...

Страница 47: ...AR Serial Interface RS232 TxD RxD GND RS485 Data Data Transfer distance max 1200 m 3937 ft for 9 6 kBaud ESD protection yes RS232 connection 9 pin female D Sub RS485 connection removable 10 pin screw...

Страница 48: ...20 mA 0 to 10 V 10 to 10 V 0 to 5 V 5 to 5 V software controlled Voltage output max 5 mA Current load resistor max 1050 for external 24 V Figure 25 Module 7024 7 9 6 Output Module 7042 digital Type 70...

Страница 49: ...gital Outputs Channels 16 Sink Type open collector NPN up to 30 V 100 mA max non isolated Figure 27 Module 7043 7 9 8 Output Module 7045 digital Type 7045 Digital Outputs Channels 16 Source Type open...

Страница 50: ...ccessories 50 Rev E3 07 2013 MP150 7 9 9 Output Module 7067 Relay Type 7067 Digital Outputs Channels 7 Type relay output Contact rating 0 5 A 120 VAC 1 A 24 VDC Operate time 5 ms Figure 29 Module 7067...

Страница 51: ...current snapshot For configuring of the Alarm Module see the Input Output page of the Software Configurator The Alarm Module cannot not be used to trigger snapshots The alarm output 24 VDC is high ac...

Страница 52: ...h off remaining particles with a soft camel hair brush Clean remaining dirt using a soft cotton cloth dampened in distilled water Don t rub To remove finger prints or other grease gently wipe with a s...

Страница 53: ...tension of the film Remove the film and repeat the steps if there are wrinkles on the film 6 Install the window assembly on the housing by alternating between the four screws Do not over tighten 7 Ins...

Страница 54: ...al outage of the unit To avoid condensation see see section 5 9 1 Avoiding Condensation page 26 Mount the scanner and the cables away from motors or heaters that produce strong electrical fields A dir...

Страница 55: ...erties of all used COM ports must be changed as follows Start Settings Control Panel System Hardware Device Manager Ports COM LPT Communications Port COMx Ports Settings Advanced Receive Buffer Low In...

Страница 56: ...ner software and pushing CTRL ALT DEL at the same time In the task manager a window for the system performance can be selected The value must be every time much below 100 In some cases the graphic car...

Страница 57: ...cker should be large enough to cover the target spot Next measure the sticker s temperature using an emissivity setting of 0 95 Finally measure the temperature of an adjacent area on the object and ad...

Страница 58: ...0 03 0 03 0 03 Roughened 0 05 0 2 0 05 0 2 0 05 0 15 0 05 0 15 Oxidized 0 2 0 8 0 2 0 9 0 5 0 8 0 5 0 8 Gold 0 3 0 01 0 1 0 01 0 1 0 01 0 1 Haynes Alloy 0 5 0 9 0 6 0 9 0 3 0 8 0 3 0 8 Inconel Oxidize...

Страница 59: ...7 0 3 0 6 0 3 0 6 Electrolytic 0 2 0 4 0 1 0 3 0 1 0 15 0 1 0 15 Platinum Black 0 95 0 9 0 9 Silver 0 04 0 02 0 02 0 02 Steel Cold Rolled 0 8 0 9 0 8 0 9 0 8 0 9 0 8 0 9 Ground Sheet 0 5 0 7 0 5 0 7 P...

Страница 60: ...Wood Natural 0 9 0 95 Tab 8 Typical Emissivity Values To optimize surface temperature measurements consider the following guidelines Determine the object emissivity using the instrument which is also...

Отзывы: