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Field Connected Devices

Field Wiring Connection

Field-Connected Devices

It is strongly recommended that all individually-powered

control modules and the heater should be supplied from

the same power source.
Install heater controls, thermostats, or building

management systems in accordance with the applicable

manufacturers’ instructions.

DANGER: SHOCK HAZARD

24VAC

CWP

USE COPPER CONDUCTORS ONLY

CWP

0 - 10 VDC

EMS

INPUT

JUMPER WHEN

NOT USED

ALARM

DRY

CONTACTS

120V

EXTERNAL

SAFETY

VALVE

FAN/DAMPER

DRY

CONTACTS

EXTERNAL

INTERLOCK

SYSTEM

SENSOR

OUTDOOR

SENSOR

INDIRECT

DHW

SENSOR

TEMP TO

INDIRECT

SENSOR

JUMPER 11 & 12

WHEN NOT USED

ENABLE/

DISABLE

INDIRECT

DHW OVERIDE

FIELD WIRING

TERMINAL BLOCKS

FACTORY WIRING

NOTE: Use only stranded copper conductors.

Figure 26. Low-Voltage Field Wiring

NOTE:

Minimum 18 AWG, 105°C, stranded wire must

be used for all low voltage (less than 30 volts) external

connections to the heater. Solid conductors should not

be used because they can cause excessive tension on

contact points. Install conduit as appropriate. All high

voltage wires must be the same size (105°C, stranded

wire) as the ones on the unit or larger.

CAUTION:

Label all wires prior to disconnection

when servicing controls. Wiring errors can cause

improper and dangerous operation. Verify proper

operation after servicing.

Make sure electrical power to the heater is disconnected

to avoid potential serious injury or damage to components.

Figure 27.

Low-Voltage Wiring/Transformer Box

FIELD WIRING TERMINAL

BLOCKS

FIELD LOW VOLTAGE
CONDUIT LOCATIONS

F10615

FIELD WIRING

KNOCKOUT

Содержание Xfiire 300B

Страница 1: ...y result in an explo sion or fire WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas suppl...

Страница 2: ...ks All heaters should be equipped with a properly sized expansion tank and air separator fitted at the highest point in the system GAS Distance to regulator pipe lengths and gas inlet sizes See page 2...

Страница 3: ...irect Vent Horizontal Stainless Steel and Polypropylene 34 Vertical Venting Category IV PVC CPVC 35 Direct Vent Vertical PVC CPVC 36 Horizontal Through the Wall and Direct Vent Horizontal PVC CPVC 37...

Страница 4: ...ontrol which has been under water A AWARNING To minimize the possibility of improper operation serious personal injury fire or damage to the heater Always keep the area around the heater free of combu...

Страница 5: ...eplaced in kind only per Raypak s standard warranties Model Identification The model identification number and heater serial number are found on the rating plate located on the rear jacket panel of th...

Страница 6: ...FLOW SWITCH HEAT EXCHANGER DRAIN HEAT EXCHANGER MODEL 1000B SHOWN COMPONENT LOCATIONS MAY VARY SLIGHTLY IN SMALLER MODELS FRONT OF HEATER F10621 MANUAL RESET HIGH LIMIT OPTIONAL AUTO RESET HIGH LIMIT...

Страница 7: ...oduct warranty cannot be applied The chemical compatibilitiy of several products for the treatment of heating water equipment has been tested on heat exchangers Raypak recommends the using of these co...

Страница 8: ...on carpeting Gas fueled equipment installed in enclosed parking garages must be located at least 18 457 mm above the floor CAUTION This heater should be located in an area where water leakage will not...

Страница 9: ...arances Indoor Installations For ease of servicing a clearance of at least 30 762 mm in front at least 24 610 mm on the rear This will allow the heater to be serviced in its installed location without...

Страница 10: ...t outlet 6 1 83 m J Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 4 1 2 m below or to side of opening 1 30 cm above opening 3 91 cm K Clea...

Страница 11: ...t wave solutions chlorinated waxes cleaners chlorine based swimming pool chemicals calcium chloride used for thawing sodium chloride used for water softening refrigerant leaks paint or varnish remover...

Страница 12: ...See Figure 12 F10611 AIR FILTER Figure 12 Air Filter Location Direct Vent TruSeal Option Combustion air may be ducted directly to the heater using PVC CPVC or sealed single wall galvanized ducting The...

Страница 13: ...utdoors through vertical ducts each opening shall have a minimum free area of 1 square inch per 4 000 BTUH 550 mm per kW of total input rating of all equipment in the enclosure b Where communicating w...

Страница 14: ...ecommend hydrostatic testing of the piping connections to the heater and the rest of the system prior to operation This is particularly true for hydronic systems using expensive glycol based anti free...

Страница 15: ...e K below for necessary pumping requirements PARAMETER CORRECTION Ethylene Glycol Concentration 0 25 30 40 50 Capacity Factor Multiplier 1 000 0 972 0 960 0 928 0 878 GPM Correction Multiplier 1 000 1...

Страница 16: ...com Table L Heater Rates of Flow for Various System Pipe Sizes Model H7 MBTUH kW h 20 F T 30 F T Min Flow Max Flow Input Output GPM L min P ft wc kPa GPM L min P ft wc kPa GPM L min P ft wc kPa T F C...

Страница 17: ...the outdoor air temperature is lower than the warm weather shut down WWSD temperature setting if utilized The Heater Pump P1 is delayed Off as user defined in the Heater menu and the System Pump P2 is...

Страница 18: ...e with Primary Secondary Piping Maximum distance not to exceed 4 pipe diameters or 12 305 mm 1 FACTORY INSTALLED SENSOR FIELD INSTALLED SENSOR S1a S2a P2a S3a S1b S2b S1c S2c S1d S2d A B C D S4a MASTE...

Страница 19: ...Pump P2 when an indirect call for heat is present The Heater Pump P1 runs during any call for heat The Indirect DHW Pump P3 runs during an indirect call for heat with no Off delay The Heater Pump P1 i...

Страница 20: ...r menu and the System Pump P2 is delayed Off in the ADJUST menu The System Pump P2 runs whenever the system is enabled for heating and the outdoor air temperature is lower than the warm weather shut d...

Страница 21: ...sure testing of the gas supply system at test pressures in excess of 1 2 psi 3 45 kPa The heater must be isolated from the gas supply piping system by closing the upstream manual shut off valve during...

Страница 22: ...performed by qualified licensed electrician s for the voltage being applied Installations must follow these codes National Electrical Code and any other national state provincial or local codes or re...

Страница 23: ...e Electrical Connections 1 Verify that circuit breaker is properly sized by referring to heater rating plate A dedicated circuit breaker shall be provided 2 Observe proper wire colors while making ele...

Страница 24: ...ECT DHW OVERIDE FIELD WIRING TERMINAL BLOCKS FACTORY WIRING NOTE Use only stranded copper conductors Figure 26 Low Voltage Field Wiring NOTE Minimum 18 AWG 105 C stranded wire must be used for all low...

Страница 25: ...Sensor NOTE The System Sensor S3 is not required for single unit Primary piping configuration The System Sensor S3 is required for all Primary Secondary and all cascade configurations for all selectab...

Страница 26: ...h between the heaters Do not run unprotected cascade wiring across the floor or where they will become wet or damaged Do not run cascade wiring parallel with or close to or against high voltage 120 vo...

Страница 27: ...ations port for connectivity to building automation via Modbus protocol Refer to the VERSA IC Manual 5000 72 for further information The XFiire may be equipped with protocol converter See Catalog 5000...

Страница 28: ...ate drain must use a trap and the trap must be primed with water to prevent flue gas leakage and must be routed to an appropriate container for treatment before disposal as required by local codes A A...

Страница 29: ...Vent Pipe Vent Pipe with Test Port Vent Adapter 300B 4 90 Elbow D 15 4 011712 4 PolyPro 4PPS xL x 12 36 72 in 4PPS TPL 4PPS 04PVCM 4PPF 400B 500B 650B 6 D 15 6 016720 6 PolyPro 6PPS xL x 12 36 72 in...

Страница 30: ...t Port Vent Adapter 300B 4 90 Elbow D 15 4 011712 4 Saf T Vent 9402 9405 9408 9401PRB 9401PVC 400B 500B 650B 6 D 15 6 016720 6 Saf T Vent 9602 316 9605 316 9608 316 9601PRB 9601PVC 800B 1000B Z Flex Z...

Страница 31: ...e Vent termination requirements are as follows 1 Vent must terminate at least 4 1 2 m below or 4 1 2 m horizontally from window or gravity air inlet to the building 2 The vent must not terminate above...

Страница 32: ...elated to SS and Centrotherm InnoFlue Polypropylene venting materials See Table Q and Table R for appropriate adapters Any horizontal sections of a vent must have an upward slope of not less than 1 4...

Страница 33: ...ucts SS and Polypropylene Direct Vent Vertical Stainless Steel and Polypropylene Installation These installations utilize the heater mounted blower to draw combustion air from outdoors and vent combus...

Страница 34: ...different manufacturers venting material is not permitted as this may create an unsafe condition Horizontal Through the Wall and Direct Vent Horizontal Stainless Steel and Polypropylene The XFiire he...

Страница 35: ...densate drain located in proximity to the heater as directed by the vent manufacturer 4 The vent must be installed with a slight upward slope of not less than 1 4 per foot of horizontal run to the ven...

Страница 36: ...heater as in Figure 37 The vent must be offset to prevent chlorides from the vent material draining back into the heater drain pan causing a non warrantable failure of the heat exchanger PVC CPVC Ven...

Страница 37: ...tall these condensate drains in the venting system may cause a non warrantable failure Installation These installations utilize the heater mounted blower to vent the combustion products to the outdoor...

Страница 38: ...jacket top by more than 36 914 mm The flue outlet is not designed to support the weight of the vent system beyond 36 914 mm above the jacket top Supplemental support is required if the vent extend be...

Страница 39: ...sate drain is acidic Its pH is typically between 3 2 and 4 5 The factory installed Condensate Treatment Kit is connected to the condensate drain of the heater contains treatment media to raise the pH...

Страница 40: ...ature before burner operation The control uses the input from this sensor to automatically reduce firing rate should the vent temperature approach the vent material temperature limits If the vent temp...

Страница 41: ...as expired the unit will cycle and alarm will turn back on If the unit cycles power within the 24 hour period the Flow Override expiration time will be reset 15 If the flow meter detects flow equal to...

Страница 42: ...he Flow meter acts a governor for the heater and depending on the flow reading the control allows the heater to operate up to a calculated maximum firing rate as a function of the flow rate observed I...

Страница 43: ...rotection Zones The T Protection Zones are a function of the VERSA IC which monitors flow firing rate and anticipated T based on the type of fluid water or water glycol concentration being heated to d...

Страница 44: ...ve flue temperatures from occurring NOTE The factory default is set to PVC During commissioning of the heater the vent material must be selected in the Adjust Menu Submenu of System Settings to indica...

Страница 45: ...put energized Isolation valve CLOSED Heater output de energized Isolation valve OPEN The operation above may be manually adjusted by manually inverting the operation of the isolation valve and using t...

Страница 46: ...del specific operating parameters are defined by their respective ID cards 3 Position Rocker Switch This heater is equipped with a 3 position rocker switch located on the front control panel adjacent...

Страница 47: ...nts premature lockout due to temporary conditions such as power fluctuations or air pockets The low water cut off control is located in the control box Figure 51 Low Water Cut Off High and Low Gas Pre...

Страница 48: ...User Interface The touchscreen user interface uses a high definition 4 3 109 mm capacitive screen It includes an extensive graphical library used to represent different pipe configurations error loca...

Страница 49: ...ADJUST menu Target H MODE 1 2 3 Current target temperature available when Target SETP in the ADJUST menu default and EMS MODB SUPPLY H MODE 1 2 3 Current system supply temperature IND SUPPLY H MODE 3...

Страница 50: ...RATE IDLE only MIN Firing Rate to 80 Forced firing rate when VENT protection is present 50 ISOL Valves Open Cascade Only 1 2 3 4 Number of ISOL Valves open in a cascade configuration 1 Cascade Type C...

Страница 51: ...erature EMS Vdc ALL Current EMS signal in Volts DC FIRE RATE ALL PIM firing rate SPEEDX 1000 ALL Blower speed in revolutions per minute rpm x 1000 OUTLET MAX H Mode 1 2 3 Defines Max Outlet temperatur...

Страница 52: ...hest supply temperature Press UP DOWN for 1 sec to clear SYSTEM LO All Records the lowest supply temperature Press UP DOWN for 1 sec to clear IND HI H MODE 1 2 3 Records the highest Indirect supply te...

Страница 53: ...00 SYS This means that for each degree the outdoor temperature dropped the water temperature will increase 2 degrees The VERSA Reset Ratio allows for full customization to match any buildings heat los...

Страница 54: ...54 6 WIRING DIAGRAM For a full size drawing visit www raypak com...

Страница 55: ...o not use any telephone in your building Immediately call your gas supplier from a neighbor s telephone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire depar...

Страница 56: ...A and Table AB represent the conditions when the heater is at full firing rate at sea level NOTE Pressure and combustion data are provided with the heater 1 Turn power on 2 Turn on the heater switch E...

Страница 57: ...or location of the air shutter directly behind the touchscreen panel Close the shutter slightly clockwise to increase the negative air pressure or raise the CO2 values Open shutter slightly counter cl...

Страница 58: ...ee Figure 62 These tests are to be conducted with the electrical power to the heater turned OFF 1 Manually close the downstream leak test valve 2 Open the bleedle valve at test point A and connect a m...

Страница 59: ...are restored burners should re ignite after pre purge time delay 8 To test the fixed manual reset high limit built into the PIM first set DIP switch 8 on the PIM to the ON position This will activate...

Страница 60: ...ont panel 3 Move 3 position rocker switch to OFF position 4 Turn off all electrical power to the appliance if service is to be performed 5 Replace access panel Heater Status Light The light operation...

Страница 61: ...e on the relief valve Do not depend on the pressure gauge reading The heater water is not hot The electrical power is off A AWARNING When servicing or replacing any components of this unit be certain...

Страница 62: ...temperature tripped the high limit FLAME False flame detected Shut off gas supply recycle power ID CARD Identity card check ID card and wiring IGN CTRL Internal control fault Reset power replace contr...

Страница 63: ...shes N A Hi Limit Fault Red LED 7 Flashes Check for proper water flow Check hi limit setting and outlet sensor Sensor Fault Red LED 8 Flashes Check the VERSA IC for fault identification Check sensor a...

Страница 64: ...sediment at bottom of vent is normal 2 Visually inspect venting system for proper function deterioration or leakage Ensure that condensate drain is inspected and ensure that condensate is being direct...

Страница 65: ...2 pins on the bottom of the PIM 5 Conduct a combustion test at full fire CO2 should be 8 3 to 8 8 at full fire for natural gas and 9 5 to 10 0 for propane gas CO should be less than 100 ppm 6 Check em...

Страница 66: ...nt termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied 1 INSTALLATION OF...

Страница 67: ...combustion analyzer O2 _____________ _____________ See manual CO _____________PPM _____________PPM Less than 100 PPM CO2 _____________ _____________ See manual Model Number ___________________________...

Страница 68: ...n Systems Five 5 year limited warranty from Effective Date Thermal Shock Warranty Twenty 20 years from date of heater installation against Thermal Shock excluded however if caused by heater operation...

Страница 69: ...horized to make any other warranties on Raypak s behalf ANY IMPLIED WARRANTIES INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL NOT EXTEND BEYOND THE APPLICABLE WARRANTY PERIODS SPE...

Страница 70: ...70 NOTES...

Страница 71: ...71 NOTES...

Страница 72: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com...

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