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27

Operation

On call for heat, the ignition system, consisting of an
electronic spark module, gas pilot system is energized.
Providing pilot is proven blower will start running, the
main gas valve will open and the heater will operate.
When the operating control is satisfied the heater will
shut down.

Start-up Procedures (S8610B)

1.

Turn on power to the heater with gas supply off.

2.

Check ignition module as follows:
a.  Set the thermostat or controller to call for heat.
b.  Watch for continuous spark at the pilot burner.
c.  Check the ignition spark operation. Time must

be within the lockout timing period (15 or 90
seconds).

d.  Turn control down to end call for heat and wait

60 seconds on lockout models before begin-
ning step 3.

3.

Turn on gas supply.

4.

Set controller to call for heat.

5.

System should start as follows:
a.  Spark will turn on and pilot gas valve will open

and the blower will begin running.

b.

Heater will operate until call for heat is satis-
fied.

Burner Adjustment

This burner assembly does not require any adjust-
ments.

Visual Inspection

Flame can be observed through the slot opening
above the plenum. Flame color is blue and evenly
spread on the top surface of the burner. At least every
three months a visual inspection should be made of
the burners. In case flame lifting is observed on the
burner, check gas pressure on manifold and static
pressure in plenum. Gas pressure in manifold should
be 3.9 in. WC and static pressure in plenum should be
greater than 0.5 in. WC.

Electrical

Be sure that electrical service to the heater has over-
load fuse or circuit breaker protection, wire size and
connections that comply with all applicable codes.

High/Low Gas Pressure Switch

Pressure switch senses high/low pressure and auto-
matically shuts down burner if abnormal pressure
exists.

Burner Drawer Removal

1.  Shut off main electrical power switch to heater.
2.  Shut off gas upstream of heater.
3.  Remove front door.
4.  Disconnect gas line from gas valve.
5.  Remove (2) screws that mount burner tray to unit,

and (4) screws that secure gas valve to jacket.

6.  Disconnect wires that terminate at gas valve.
7.  Unscrew (4) screws that secure the control box.
8.  Disconnect pilot wire from the ignition module.
9.  Disconnect wire harness from the combustion

blower.

Fig. 30: Gas Pressure Switch

Fig. 31: Low NOx Burner Tray Assembly

Содержание 2600401

Страница 1: ...our building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WARNING If the information...

Страница 2: ...ICATIONS section on page 6 Fig 13 on page 14 paragraph one of the Electrical Wiring section on page 16 te Wiring Diagrams on pages 17 21 the For Intermittent Ignition IID with Honeywell or Robertshaw...

Страница 3: ...es 8 Combustion Ventilation Air 8 Venting Connections 9 Gas Supply Connections 13 Water Connections System Piping 14 Electrical Wiring 16 Wiring Diagrams 17 CONTENTS 3 SERVICING PROCEDURES 22 Sequence...

Страница 4: ...me Read and follow water heater warnings and instructions If owners manual is missing contact the retailer or manufacturer DANGER Failure to install the draft hood and properly vent the water heater t...

Страница 5: ...ting temperature at water heater Feel water before bathing or show ering Temperature limiting valves are available see manual Table A details the relationship of water temperature and time with regar...

Страница 6: ...ical Engineers Code and factory fire tested These heaters are designed for indoor and outdoor installations and can be installed on combustible floor ing when the appropriate listed floor shield base...

Страница 7: ...1 1 4 ELEC CONN H UP FRONT CONTROLS 40 STACKLESS OUTDOOR TOP 13 1 4 8 1 2 11 6 3 4 26 1 2 2 1 2 OPTIONAL COMBUSTIBLE FLOOR SHIELD 38 Fig 2 Dimensions and System Component Layout TANK HEATER UPPER LOWE...

Страница 8: ...adequately drained be installed under the appliance The pan must not restrict air flow Heater Side Minimum Distance from Combustible Surfaces Floor Combustible Front Alcove Back 12 in Right 12 in Lef...

Страница 9: ...ess than the area of the openings they connect and in no case shall the smallest dimension be less than 3 inches Outdoor Models Heaters must not be installed under an overhang of less than three 3 fee...

Страница 10: ...Location of Mounting Angles Fig 5 Long Side of Mounting Angle Located as Shown 4 Remove door and locate wire from roll out sensor to Hi Limit with the male female connector TEMPERATURE SENSOR MOUNTIN...

Страница 11: ...educed as specified in the National Fuel Gas Code ANSI Z 223 1 As much as possible avoid long hori zontal runs of vent pipe and too many elbows If installation requires horizontal runs the vent pipe m...

Страница 12: ...the area be less than the area of the largest outlet At the time of removal of an existing heater the follow ing steps shall be followed with each appliance remaining connected to the common venting...

Страница 13: ...261 and 330 331 and 1 for mod els 400 401 Provide an adequate gas supply line according to Table G below Gas piping must have a sediment trap ahead of the heater gas controls and a manual shut off va...

Страница 14: ...d at 4 in WC for natural gas and 11 in WC for propane gas Between the gas valve and the burners is a 1 8 in pipe plug The pressure at this point taken with a manome ter should be about 3 7 in WC natur...

Страница 15: ...the opening provided on top of the storage tank at the time of installation No valve is to be placed between the relief valve and the storage tank The pressure rating of the relief valve must not exc...

Страница 16: ...pump is supplied and factory wired to operate with the heater The current draw is approximately 2 0 amps Refer to the heater internal wiring diagrams shown on pages 17 to 21 NOTE If it is necessary t...

Страница 17: ...17 Wiring Diagrams Fig 15 Standing Pilot Model 0260 FIELD INSTALLED...

Страница 18: ...18 Fig 16 Intermittent Ignition Device IID Model 0260...

Страница 19: ...19 Fig 17 Intermittent Ignition Device IID Models 0330 0400...

Страница 20: ...20 Fig 18 Intermittent Ignition Device IID Model 0261 Low NOx...

Страница 21: ...21 Fig 19 Intermittent Ignition Device IID Models 0331 0401 Low NOx...

Страница 22: ...ystem with water Purge all air from the system using purge valve sequence After system is purged of air lower system pressure Flush system before put ting into operation to ensure that foreign materia...

Страница 23: ...eleased stop and immediately call your service technician or gas supplier If the pilot does not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas su...

Страница 24: ...lier call the fire department C Use only your hand to push in move or turn the gas control knob or lever Never use tools If the knob or lever will not push in move or turn by WARNING If you do not fol...

Страница 25: ...rn the adjust ment screw clockwise until pilot flame goes out Count and note number of turns made 3 Gas valve will shut off main burners after about three 3 minutes End of test If the gas valve will n...

Страница 26: ...dels turn off main burner Observe pilot burner when shutting off pilot gas Ignition spark should go on Main gas valve will also drop out High Limit Switch to check high limit switch turn dial setting...

Страница 27: ...be observed through the slot opening above the plenum Flame color is blue and evenly spread on the top surface of the burner At least every three months a visual inspection should be made of the burn...

Страница 28: ...emoval procedure 2 Remove 4 screws the mount the combustion blower to the manifold assembly 3 Reverse above procedure to re install Normal Inspection Procedures First and third month after initial sta...

Страница 29: ...rque nuts even ly 3 Install the four 4 corner clips between tube sheets and refractory Replace V baffles 4 Install thermostat sensing bulbs in header wells and replace bulb retaining clips 5 Install i...

Страница 30: ...ll out switch is open 6 Manual Reset High limit is open 7 Defective ignition module or defective gas valve SOLUTION S 1 Check circuit breakers disconnect switch Make sure power is on 2 Check continuit...

Страница 31: ...Refer to installation instructions regarding combustion air requirements 2 Refer to installations instructions 3 See yellow flame section above 3 Pilot Outage Standing pilot models 4 Yellow lazy flame...

Страница 32: ...MV PV terminals If no voltage replace module Check electrical connections between module and gas control If okay replace gas valve or gas control operator i e pilot gas valve flow switch etc NOTE IF...

Страница 33: ...O N NOTLIGHT CHECK FOR 24 V CHECKTHERMOCOUPLE AT GAS VALVE F I K O F I V 4 2 F I V 4 2 T O N F I DEFECTIVE CHECKTRANSFORMEROUPUT REPLACE E C A L P E R E C A L P E R E V L A V S A G V 4 2 R O F GAS VA...

Страница 34: ...olding high limit to cabinet 4 Remove wedge clip holding sensing bulb in con trol well 5 Remove high limit and install a new one 6 Check control operation before leaving job Flame Roll Out Switch Repl...

Страница 35: ...9 DO NOT apply excessive torque during rolling operation and avoid thinning any wall of the tube beyond 0 015 10 Use same procedure on opposite end 11 Apply line pressure test Re roll if necessary 12...

Страница 36: ...anufactured by it but Raypak will apply any such warranty as may be provided to it by the parts manufacturer TO MAKE WARRANTY CLAIM Promptly notify the original installer supplying the model and seria...

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Страница 40: ...www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...

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