1. Fit and lightly secure oil control valve support bracket
to cooker LH side panel. See Fig. 8.
Using a spirit level, check that the horizontal face of the
support bracket is level in all directions, then tighten and
secure bracket fixing screws.
2. Fit and align boiler burner feed, minus the solenoids to
the oil control valve outlet.
3. Mount oil control valve on support bracket and adjust
its height (via locknuts) so that the ‘OIL LINE’ mark on the
LH side of the oil control valve body, measures as a
vertical height of 182mm from the valve body “mark” to
the floor.
4. Refit solenoids.
NOTE: IF THE APPLIANCE IS MOUNTED ON A
PLINTH, ADD THE HEIGHT OF THE PLINTH TO THE
DIMENSION GIVEN. CHECK USING A SPIRIT LEVEL,
THAT THE TOP OF THE VALVE IS LEVEL IN ALL
DIRECTIONS.
DO NOT FIT THE TEMPO-MAT AT THIS POINT.
Although the boiler burner has been approximately set, it
will be necessary to check the levelling of the burner and
the oil depth within it. The cooker burner must also be
checked for being level in ALL directions and oil depth.
This is necessary to ENSURE a boiler burner pot oil depth
of 15-17mm, and a cooker burner oil depth of 6mm.
Boiler Burner
1. Open the outer burner door
E
, and remove. Lift off,
the cooker burner door
F
. Remove knobs and
electrical cover panel on L.H. side. See Fig. 13.
2. (i) Unscrew the pinch screw locating the Flame sensor
and withdraw it from the burner front plate. See fig.
11.
(ii) Detach the electrical connections to the glo-coil.
See Fig. 11.
3. Slacken off bolts on tie bar retaining the boiler burner,
and remove tie bar.
4. Holding the strap handle on the front of the burner
withdraw horizontally until clear of the appliance. See
fig. 13.
5. (i) Lift out top Vee baffle.
(ii) Remove the two end baffles and inter stage baffles
from within the boiler burner.
(iii)Check that the wick on the glo-coil is attached to
the glo-coil bracket and that the free end is well down
and in contact with the pot reservoir.
WICK MUST NOT TOUCH COIL - 2-3mm CLEARANCE.
(iv)Check that the burner base plate in combustion
chamber is level. Remove hot plate. Remove boiler cover
plate.
Remove the two front centre bricks from the boiler heating
exchanger.
(v) In order to check level of burner it is recommended
that a flat plate of metal approximately 135mm x 250mm
is placed on the top of the pot and a right angle spirit level
laid on this.
(vi)Insert the boiler burner (minus any baffles) ensuring it
is fully engaged.
(vii) Fit tie bar - Holding down burner front tighten tie bar
bolts.
(viii) Viewing from above check level of burner. If not level
then remove boiler burner again and adjust the burner
base plate accordingly. Then re-check the levelling as
before.
(ix) Connect the main oil feed pipe between the oil control
valve and the appliance.
NOTE: IN ALL CASES, BOTH OIL PIPES MUST RISE
CONTINUOUSLY FROM THE LOWEST POINT
AVOIDING PIPE KINKS, ON INITIAL COMMISSIONING
AIR MAY HAVE TO PURGED FROM BOTH PIPES TO
OBTAIN OIL FLOW.
8
OIL CONTROL VALVE INSTALLATION
BURNER INSTALLATION
Fig.8
CHECKING THE BOILER
BURNER OIL LEVEL
