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Detailed recommendations for fluing are given in the
current Building Regulations J/1/2/3.
The following notes are intended to give general
guidance.
The cross sectional area of the flue serving the appliance
must not be less than the area of the flue outlet of the
appliance and be at least 4.5m high.
The flue pipe to be used must not be less than 125mm
(5in) internal diameter. Flue pipes and fittings should be
constructed from one of the following materials:-
a)

Mild Steel with a wall thickness of 3mm minimum

b)

Stainless Steel to BS. 1499 Part 2

c)

Cast Iron to BS. 41

d)

Mild Steel, acid resistant vitreous enamel lined to 
BS. 1344 Part 2.

Chimneys should be built of masonry or be assembled
from factory-made insulated components and be at least
4.5m high.
Masonry chimneys may be built of any masonry material,
with a lining, or if flue blocks, without a lining.
The chimney lining should be 150mm minimum diameter
and be formed of moisture and acid resistant liners to BS.
1181 with rebated or socketed joints uppermost.
Alternatively linings may be imperforate clay flue pipes as
described in BS. 65 or flue blocks to BS. 1289 and
installed to BS. 6461 Part 1.
An 150mm minimum diameter factory-made insulated
chimney, complying to BS.4543 may be fitted and
installed to BS. 7566 Parts 1 to 4.

Chimney Terminations

All chimneys should terminate above roof level in
accordance with current Building Regulations and
statutory requirements as outlined in BS. 6461: Part 1 and
BS. 7566: Parts 1 to 4.

NOTE

If the house is subject to down draughts or if

there are large buildings, hills, or tall trees close by
that may cause down draughts then an anti-down
draught cowl MUST be fitted. For standard chimneys
this could me an OH or Marcone pot. If the flue is
factory made prefabricated metal flue then a

proprietary cowl can be used for this purpose.

Chimney Cleaning

Ensure there are accessible airtight flue cleaning doors in
order to obtain cleaning access to the complete chimney.
Providing the appliance is operating correctly, an annual
chimney flue cleaning will suffice, but if in doubt, arrange
for a half yearly clean, preferably at the beginning/end of
the central heating season.

High Chimney Draughts

The appliance is fitted with an integral flue stabiliser, able
to control the draught in the flue pipe to about 6.0mm w.g.
A well sealed, tall exposed chimney on a hill, is an
instance where generated draughts could be in excess of
this figure.
Should this occur, an additional flue stabiliser must be
fitted either in the flue pipe or chimney, but in the same
room as the appliance.
Draughts in excess of 6.0mm w.g. must then be controlled
by adjusting this additional stabiliser down to this figure.

Detailed recommendations for air supply are given in the
current Building Regulations J/1/2/3.
The following notes are intended to give general
guidance:-
The minimum effective area of the permanent air vent in
the outside wall must be 82.5cm

2

(12.8in

2

).

Air Extract Fans

Building Regulations 1990 permit the installation of an air
extract fan in a kitchen containing an oil fired appliance.
The appliance must be able to operate effectively whether
or not the fan is running as follows:-
1. Ensure the fan duty is capable of coping with the 

respective kitchen room volume. Avoid an oversize fan
duty performance.

2. Follow the directions recommended by the fan 

manufacturer on the necessary air ingress needed for 
the fan or overhead cooker hood, then add this 
compensatory area to that recommended for the 
appliances primary air needs. to form a permanent air 
vent.

3. Ensure the wall location of the fan does not deprive the

appliance of primary air.

CHIMNEYS

AIR SUPPLY

Fig.2 - Flue Layouts

3

FLUE SYSTEM - see Fig.2

Содержание Heatranger 368K

Страница 1: ...WARNING This information is a copy of an original archive therefore Aga cannot be held responsible for its continued accuracy ...

Страница 2: ...LOW Boiler ON Cooker HIGH Boiler ON kW Btu h IMPORTANT IN ORDER TO MAINTAIN OPTIMUM PERFORMANCE FROM THIS APPLIANCE IT IS ESSENTIAL THAT THE INITIAL COMMISSIONING IS UNDERTAKEN BY SELECTED TRAINED INSTALLATION SERVICING ENGINEERS YOUR RAYBURN STOCKIST WILL PROVIDE ADVISE ON THE LOCATION OF THE NEAREST INSTALLING ENGINEER AND WE RECOMMEND YOU CONTRACT OUT THE PERIODICAL SERVICING OF THE APPLIANCE T...

Страница 3: ...inal See Chimney Terminations This appliance must be installed on a solid floor base or plinth made of incombustible material which is capable of supporting the total weight The location chosen for the appliance must permit installation and the provision of a satisfactory flue and an adequate air supply The location must also provide adequate space for servicing and air circulation around the appl...

Страница 4: ...ory made prefabricated metal flue then a proprietary cowl can be used for this purpose Chimney Cleaning Ensure there are accessible airtight flue cleaning doors in order to obtain cleaning access to the complete chimney Providing the appliance is operating correctly an annual chimney flue cleaning will suffice but if in doubt arrange for a half yearly clean preferably at the beginning end of the c...

Страница 5: ...Domestic Hot Water and Pumped Heating The 28mm O D primary flow pipe must rise continuously from the boiler section to the cylinder to ensure good gravity circulation and extended to provide an open vent The 28mm O D primary flow and return pipes must not exceed 10m in length Pipe runs in excess of 5m must be lagged To obtain Domestic Hot Water gravity circulation with the circulating pump on the ...

Страница 6: ...Typical DHW Gravity System Fig 4 Typical Pumped System 5 ...

Страница 7: ...CE HAVE MORE THAN ONE POWER SOURCE ALL POWER TO THE APPLIANCE MUST GO THROUGH ONE SINGLE 5 AMP FUSED ISOLATOR SWITCH General The appliance is floor mounted and the space in which the appliance is to be fitted must have the following minimum dimensions Between wall and L H side of appliance 300mm Between wall and R H side of appliance Zero Above the raised insulated cover handle 60mm In addition ad...

Страница 8: ...iagram See below UNDER NO CIRCUMSTANCES SHOULD THE APPLIANCE HAVE TWO SEPARATE POWER SOURCES ALL POWER MUST GO THROUGH ONE SINGLE 5A FUSED ISOLATOR SWITCH Fig 6 Fig 7 Wiring Diagram for the 368K on a Fully Pumped System 7 ...

Страница 9: ...etach the electrical connections to the glo coil See Fig 11 3 Slacken off bolts on tie bar retaining the boiler burner and remove tie bar 4 Holding the strap handle on the front of the burner withdraw horizontally until clear of the appliance See fig 13 5 i Lift out top Vee baffle ii Remove the two end baffles and inter stage baffles from within the boiler burner iii Check that the wick on the glo...

Страница 10: ... Nut Insert Flame Sensor into burner front plate and secure Adjust fire bricks so that there is a gap between them in the centre xx Replace boiler front fire bricks boiler cover plate and hot plate assembly Ensure boiler cover plate is down correctly that the front screw is secure and that the type gasket is sealing xxi Check oil flow rate to main burner This should be 38 40 cc min as measured by ...

Страница 11: ...Fig 12 Fig 10 Fig 11 DESN 510388 10 DESN 511324 ...

Страница 12: ...cooker burner thus eliminating excessive fumes into the room Boiler Burner SEE FIG 12 1 Connect oil pipe work and solenoids between the oil control valve and the boiler burner 2 Ensure that both pipes rise steadily without kinks from the lowest point 3 Disconnect main burner oil feed and fit adaptor for measuring oil rates by the DRIP FEED METHOD 4 Put tray under adaptor outlet 5 Turn ON separate ...

Страница 13: ...pplicable Checks to ensure electrical safety should be carried out by a competent person The whole of the system should be thoroughly flushed out with cold water without the pump in position Ensure that all valves are open With the pump fitted the system should be filled and air locks cleared Vent all heat emitters and check for water soundness SEE FIG 13 Check that 1 The boiler system is full of ...

Страница 14: ... Allow the heating system to warm up then set the pump adjuster to maintain a boiler flow and return temperature differential of 10 C 14 C 18 25 F Checks must be made by the installer to see that this differential is obtained after the boiler Flow temperature is stabilised The system should be balanced by regulating the water flow rate through individual heat emitters to ensure a satisfactory wate...

Страница 15: ...d down by the following morning in readiness for servicing Before commencing any servicing isolate the electricity supply switch OFF and remove plug then turn OFF the oil supply at the isolating valve near to the appliance Standard Half Yearly Service Schedule a Remove and clean Flue Draught Stabiliser b Service clean of complete boiler heat exchanger over flueways oven and hotplate flueways toget...

Страница 16: ...t any heat deformation is minimal the assembly is free of heat oxidised surfaces and is interlocked together Remove any internal external surface deposits with soft brush iv Remove the wicks from oil burner base If the wicks are badly charred or heat hardened prepare replacements v Carefully remove any carbon deposit on machined surfaces of oil burner base which provide seating for burner shells R...

Страница 17: ...l Reconnect the oil feed pipe and electrically reconnect the flame sensor and ignition glo coil igniter in reverse order of dis assembly Replace boiler strap and secure tightly with retaining bolts The boiler burner is now ready for re lighting NOTE ENSURE BOTH PILOT AND MAIN FEED PIPES RISE CONTINUALLY FROM THE LOWEST POINT TO AVOID AIR LOCKING PROBLEMS To Clean the Boiler Heat Exchanger and Cook...

Страница 18: ...thermostat knobs Remove four screws securing control panel cover to L H side plate and remove cover c Remove split pin from boiler thermostat pocket d Remove and withdraw boiler thermostat phial from boiler phial pocket e Disconnect two electrical leads from thermostat body and earth terminal See Fig 14 for connections f Unscrew thermostat spindle locknut to detach boiler thermostat from mounting ...

Страница 19: ...icro switch noting order of connection d Remove two fixing screws securing pressure switch to strap NOTE CHECK BOTH PLASTIC TUBES ARE INTACT AIRTIGHT AND REPLACE IF NECESSARY Replace switch assembly in reverse manner of dis assembly and remake electrical terminations Although the air pressure switch is now ready for use adjustments must be made to the switch for pressure activation as follows i Co...

Страница 20: ...of electrical power Setting the thermostat knob from LOW TO MAX will cause the thermostat to switch electrical power ON OFF automatically and vary the oil rate to provide a selected oven temperature thermostatically controlled See Users Instructions for details of thermostat knob settings and oven temperatures Despite the loss of electrical power high oven cooking temperatures can still be obtaine...

Страница 21: ...he sequence re commences Confirmation of oil rates and combustion must be made as a final check These can be carried out using the Drip Feed Method 1 Confirm the cooker burner base is level in all directions 2 Confirm the static oil depth in the cooker burner base is 6mm after a 15 20 minute period 3 Check the low fire oil rate 4 75cc min on low 4 Check high fire rate 13 0 13 5cc min 5 Assemble bu...

Страница 22: ...am See Page below UNDER NO CIRCUMSTANCES SHOULD THE APPLIANCE HAVE TWO SEPARATE POWER SOURCES ALL POWER MUST GO THROUGH ONE SINGLE 5A FUSED ISOLATOR SWITCH Fig 29 Wiring Diagram for the 368K on a Fully Pumped System 21 Fig 28 ...

Страница 23: ...uns on Lock out PCB fault Replace PCB light FAN and GLO PLUG on CONTINUOUSLY Fan and glo plug on pilot PCB fault Replace PCB solenoid does not open PILOT BURNER DOES NOT LIGHT Glo plug energised power to Pilot solenoid fault Replace solenoid pilot but does not open Pressure switch fault Check setting of pressure switch Replace pressure switch Air lock in pilot oil feed pipe Check oil pipe rises st...

Страница 24: ...Draughts Check flue for down draughts and eliminate them Poor fitting burner shells Check set of shells seating properly Replace set of shells Check burner base replace if necessary CONTINUOUS LOW FIRE Power failure Check mains supply if power cut use manual control Cooker thermostat fault Replace cooker thermostat Oil valve electric top fault Replace electric top Oil valve control pin stuck Free ...

Страница 25: ...policy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by Aga Station Road Ketley Telford Shropshire TF1 5AQ England www aga web co uk www agacookshop co uk www agalinks com ...

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