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space of at least 25mm.
Spaces around the flue pipes passing through walls or
floors should be sealed against the passage of smoke
and flame.

The appliance is delivered in a fully assembled
condition with the exception of the following items which
are supplied separately packed and require assembly.
1. Complete, but dis-assembled oil burner with spare 

set of wicks.

2. Oil Constant Level Valve and Support Bracket.
3. Flue Outlet Assembly.
4. Handrail Tube.
5. Appliance rear distance bracket - For use when the 

appliance is installed near a rear wall or combustible 
material - See Fig. 4.

6. Boiler sealing cement.
7. 8mm dia copper oil feed tube.
8. Boiler pipe Collars - Boiler Model Only.
Wherever possible, it is recommended that skirting
board is removed for the width of the appliance to
enable the rear edge of the appliance top plate to make
contact with the vertical wall, and avoid a rear air gap.
(Combustible walls excepted).
Where the cooker is to stand in a recess or against a
wall which is to be tiled, 

in no circumstances should

the tiles overlap the cooker top plate

.

The handrail brackets are held on the front ends of the
cooker top-plate casting. Remove the travel nuts and
replace with the handrail brackets ensuring the fibre
protecting washers are in position. Insert the handrail
with fitted endcaps into the brackets, positioning them
correctly, tighten the locating bolts (Fig. 3a).

1. Check that the hearth is level, then move the 

appliance from its transit wooden pallet, and position 
it with its back against the wall and in its intended 
position, for flue connection.

NOTE: IF THE REAR WALL IS OF COMBUSTIBLE
MATERIAL, THERE MUST BE AN AIR GAP OF
25mm BETWEEN THE WALL AND REAR AS
SHOWN IN FIG. 4.

2. Locate and secure flue outlet spigot to top plate with 

sampling hole at front. Place horizontal baffle on 
spigot and locate flue outlet hood on baffle 
supported by internal screws. See Fig. 5.

3. Locate and fit flue pipe into flue socket, sealing joint 

with fire cement.

4. Connect and terminate the flue system in 

accordance with standard practice.

5. Coat the male thread of the oil burner pipe assembly 

elbow with oil resistant compound and screw into 
the burner base, check position of elbow. See Fig. 6.
Visually confirm that the oil burner pipe is level or 
slopes upwards to the oil entry in the burner base, to 
avoid air locking.

6. Fit oil burner base to support plate and secure with 3 

bolts.

7. Lift up insulating covers and remove hotplates. 

(Boiler Model Only).

8. Place and locate the cast-iron baffle and stainless 

steel baffle assembly as per Fig.7 through the 
hotplate aperture. Replace the hotplate with the fins 
over the oil burner position.

Remove the sheet metal panel in the area of boiler
pipes on the LH side of appliance to expose the two
Rp1 (1in BSP int) flow and return tappings in the boiler.
Pipe connections should be made with Rp1 (1in. BSP
ext) x 28mm dia copper compression fittings or steel
pipe nipples. Replace panel and fit pipe collars.

Gravity Domestic Hot Water

The 28mm O.D. primary flow pipe must rise
continuously from the boiler section to the cylinder to
ensure good gravity circulation and extended to provide
an open vent.
The 28mm O.D. primary flow and return pipes must not
exceed 10m in length. Pipe runs in excess of 5m must
be lagged.

Seal the boiler body to the combustion chamber
with fire cement

provided, or non-boiler models

remake any distributed seals on firebrick assembly.

1. Fit and lightly secure oil control valve support bracket

to cooker LH side panel. See Fig. 8.
Using a spirit level, check that the horizontal face of 
the support bracket is level in all directions, then 
tighten and secure bracket fixing screws.

2. Mount oil control valve on support bracket and adjust

its height (via locknuts) so that the ‘OIL LINE’ mark 
on the LH side of the oil control valve body, 
measures a vertical height of 256mm from the valve 
body ’mark’ to the base plate level.

NOTE:

IF THE APPLIANCE IS MOUNTED ON A

PLINTH, ADD THE HEIGHT OF THE PLINTH TO THE
DIMENSION GIVEN. CHECK USING A SPIRIT LEVEL,
THAT THE TOP OF THE VALVE IS LEVEL IN ALL
DIRECTIONS.

WATER CONNECTIONS

PRELIMINARY INSTALLATION

SITE LOCATION

Installation Instructions

5

Fig.3a

DESN 510454 A

OIL CONTROL VALVE INSTALLATION

Содержание Cookmaster 208K

Страница 1: ...WARNING This information is a copy of an original archive therefore Aga cannot be held responsible for its continued accuracy...

Страница 2: ...c o n d i t i o n a t a l l t i m e s a t l o w f i r e r a t e w h e n i d l i n g T u r n i n g t h e c o o k e r b u r n e r O F F i s N O T r e c o m m e n d e d u n l e s s s e r v i c i n g i s...

Страница 3: ...ng the highest temperature see chart below NOTE NON BOILER MODELS MAY OPERATE AT HIGHER TEMPERATURES THAN THOSE QUOTED ABOVE To Heat the Top Main Oven and Increase Hotplate Temperature Turn the contro...

Страница 4: ...stry quiche cases blind just place the flan dish on the oven floor for soggy free pastry When the oven is hot the floor of the oven can be used for shallow frying a cast iron dish is recommended with...

Страница 5: ...cleaning with a soapy damp cloth Use a wire brush to keep the cast iron hotplate clean General cleaning is best carried out when the Rayburn is cool IMPORTANT Aga recommend Vitreous Enamel Associatio...

Страница 6: ...5...

Страница 7: ...6...

Страница 8: ...7...

Страница 9: ...licy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by Aga Station Road Ketley Tel...

Страница 10: ...eb co uk Consumer Protection Act 1987 As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installe...

Страница 11: ...ks to OFTEC Standard T100 The oil storage tank must be positioned with the bottom of the tank not less than 630mm and the top not more than 3 2m above the base of the cooker Oil Pipe Line The oil line...

Страница 12: ...ate above the roof level in accordance with current Building Regulations and statutory requirements as outlined in BS 6461 Part 1 and BS 7566 Parts 1 to 4 However well designed constructed and positio...

Страница 13: ...700 8 The use of horizontal pipe runs should be avoided wherever possible in order to prevent the collection of air in the system If horizontal runs are unavoided the pipes should rise upwards in the...

Страница 14: ...em in accordance with standard practice 5 Coat the male thread of the oil burner pipe assembly elbow with oil resistant compound and screw into the burner base check position of elbow See Fig 6 Visual...

Страница 15: ...cross spirit level to ensure burner is level in all directions NOTE THE BURNER BASE MUST BE LEVEL 4 Insert the copper oil feed pipe through the side of the cooker with the front end turned upward for...

Страница 16: ...pth adjust the oil control valve height via the adjusting screws between the valve and mounting bracket Re check the oil burner and valve are level in all directions General a Turn oil valve control k...

Страница 17: ...od assembly See Fig 5 Sample the flue products through the hole for a Smoke Test utilising a Baccarach Smoke Pump where all reading should indicate a Smoke Number 0 1 under the following checks i At l...

Страница 18: ...knob to a higher number setting to control the desired oven temperature No 1 position is the minimum and idling rate and setting up to No 6 will provide a maximum oven temperature of 270 C Before the...

Страница 19: ...ayer of paper in combustion chamber base plate b Thoroughly brush boiler rear face and cooker LH side in an upward and downward direction Brush across the oven top c Remove layer of paper with fallen...

Страница 20: ...11...

Страница 21: ...olicy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by Aga Station Road Ketley Te...

Страница 22: ...0K 5 48 kW 208K 7 42 kW Fuel suitability Class C2 Kerosene suitable for vaporising burners Oil inlet 1 4 BSP Flue outlet 100mm Vertical Maximum flue gas temperature 330 deg C Combustion air supply req...

Страница 23: ...assembled from individual enamelled cast iron components which may cause the product to vary slightly in its overall dimensions Consequently any recess should be generously dimensioned with a minimum...

Страница 24: ...late Oil Supply The installation of the oil storage tank and pipeline should only be carried out by a competent person A risk assessment will need to have been made of the proposed oil storage arrange...

Страница 25: ...be installed as shown with its body located outside of the property and the sensor located adjacent to the Rayburn A second fire valve should be fitted immediately before the OCV and with its sensor...

Страница 26: ...there is no masonry chimney available then a prefabricated twin wall factory insulated sys tem may be used of an appropriate material normally stainless steel Internal diameter should be 125mm Note t...

Страница 27: ...is to be much preferred This then allows for a suitable corrosion inhibitor to be added 28mm diameter pipes should be used for the flow return pipework which should be arranged so as to allow for gra...

Страница 28: ...ialist With Aga s policy of continuous product improvement the Company reserves the right to change specifications and make modifications to the product described at any time The Rayburn 200 series ar...

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