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Index

016-5032-103 Rev. D

Cab Component Installation

Installing the Hydraulic Drive Unit (HDU)

Installing the HDU Switch Harness Cable

Installing the HDU to Bulkhead Harness

Installing the RS1 HDU Harness

Mounting the HDU

Installing the RS1 Unit

Hydraulic System Installation

Hydraulic System Diagram

Installing Fittings on the Dual Transducer Hydraulic

Manifold

Installing Fittings on the Steering Valve

Installing the Left and Right Steering Hoses

Installing the Pressure Hose

Installing the Tank Hose

Mounting the Steering Valve

Introduction

Kit Contents

Preparing for Installation

Point of Reference

Recommendations

Updates

Kit Contents

System Diagram

Updates

Wheel Angle Sensor Installation

Assembling the Wheel Angle Sensor (WAS)

Installing the WAS

Содержание Case IH Patriot 3XX0

Страница 2: ...aven Industries shall not be held responsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee t...

Страница 3: ...ucer Hydraulic Manifold 13 Mount the Steering Valve 13 Install the Pressure Hose 14 Install the Tank Hose 15 Install the Left and Right Steering Hoses 16 Hydraulic System Diagram 17 Chapter 4 Wheel Angle Sensor Installation 19 Assemble the Wheel Angle Sensor WAS 19 Install the WAS 19 Chapter 5 Cab Component Installation 25 Install the RS1 Unit 25 Install the Hydraulic Drive Unit HDU 26 Install the...

Страница 4: ...Table of Contents ii Case IH Patriot 3XX0 Model Year 2010 2016 RS1 HDU Guidance and Steering Installation Manual ...

Страница 5: ...r the influence of alcohol or an illegal substance Be alert and aware of surroundings and remain in the operator seat at all times when operating this Raven system Do not operate the implement on any public road with this Raven system enabled Disable this Raven system before exiting the operator seat Determine and remain a safe working distance from obstacles and bystanders The operator is respons...

Страница 6: ...formance and may damage hydraulic components Stand clear of the implement when starting the system for the first time after installing or servicing hydraulic components in case a hose has not been properly connected or tightened ELECTRICAL SAFETY Always verify that power leads are connected to the correct polarity as marked Reversing the power leads could cause severe damage to the Raven system or...

Страница 7: ... especially in articulation and pivot points Clamp harnessing securely to force controlled movement of the harness Avoid abrasive surfaces and sharp edges such as sheared or flame cut corners fastener threads or cap screw heads hose clamp ends etc Do not connect affix or allow harnessing to come into contact with components with high vibration forces hot surfaces or components carrying hot fluids ...

Страница 8: ...CHAPTER 1 4 Case IH Patriot 3XX0 Model Year 2010 2016 RS1 HDU Guidance and Steering Installation Manual ...

Страница 9: ...ess During the installation process follow good safety practices Be sure to carefully read the instructions in this manual as you complete the installation process RECOMMENDATIONS Raven Industries recommends the following best practices when installing or operating the RS1 HDU system for the first time at the start of the season or when moving the RS1 HDU system to another machine Install the RS1 ...

Страница 10: ...back on this manual Your feedback will help shape the future of our product documentation and the overall service we provide We appreciate the opportunity to see ourselves as our customers see us and are eager to gather ideas on how we have been helping or how we can do better To serve you best please send an email with the following information to techwriting ravenind com Case IH Patriot 3XX0 Mod...

Страница 11: ...ealer FIGURE 1 RS1 HD Installation Kit P N 117 5032 103 Rev C1 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 47 6 5 37 21 3 57 2 7 2 7 187 1 2 187 1 2 3 1 1 5 32 5 37 5 3 70 72 3 7 56 8 0 3 75 27 8 72 8 6 8 5 9 9 72 8 8 6 7 6 0 67 5 5 7 56 7 7 5 8 67 5 1 3 75 27 0 1 2 5 8 29 55 9 9 5 8 39 67 5 1 19 23 3 67 6 5 0 1 7 2 6 33 1 2 6 7 55 17 3 227 6 7 1 8 5 8 5 9 81 7 8 0 67 5 6 7 5 7 9 9 0...

Страница 12: ...1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 47 6 5 37 21 3 57 2 6 33 1 63 5 67 2 21 187 0 0 3 7 00 7 187 2 1 21 16 57 2 7 0 75 0 PP 66 187 0 2 1 16 57 2 7 1 0 75 0 PP 66 6 5 7 66 03 8 2 7 6 5 6 6 0 66 187 0 66 67 66 2 7 1 6 5 2 00 6 5 7 00 67 63 5 67 2 21 19 23 3 67 02817 81 9 56 0 5 7 6 52 02817 1 5 7 6 3 75 27 6 1 675 7 6 1625 1 5 121 217 7 00 0 17 6 3 75 27 6 1 6 3 ...

Страница 13: ...ER SWIVEL RUN TEE 6 O FS M M F 333 0012 084 6 FTG 6 RFS M O 6 M ADAPTER O T SAE O RING 333 0012 104 2 FTG 6 E PLUG SAE O RING INT RNAL HEX 333 0012 199 2 FTG 6 RFS M O 8 M ADAPTER STRAIGHT O T SAE O RING 333 0012 233 2 FTG 6 RFS M O M ADAPTER STRAIGHT O T 10 SAE O RING END 1 HOSE SIZE OVERALL LENGTH INCHES END 2 214 1000 318 1 6FF90S 6 84 6FF 214 1000 630 1 8FF 6 84 6FF 214 1000 671 214 1000 671 2...

Страница 14: ...CHAPTER 2 10 Case IH Patriot 3XX0 Model Year 2010 2016 RS1 HDU Guidance and Steering Installation Manual ...

Страница 15: ...t the hydraulic fluid within the machine s system may be extremely hot and under high pressure Tampering with hydraulic valves may cause serious injury or death and will void the warranty CAUTION When installing steering hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any foreign material from being introduced into the machine s hydraulic...

Страница 16: ...s later in the procedure FIGURE 1 Fittings Installed on the Steering Valve NOTICE The appearance of the steering hydraulic valve may vary slightly from the images contained in this manual However the fittings hose connections and cable connections remain the same Fitting Part Number Port Fitting 6 SAE O Ring Plug 333 0012 104 LSPV LS STEER Fitting 4 SAE O Ring Plug 333 0012 051 PS Fitting 6 ORFS M...

Страница 17: ... Ports A2 and B2 of the dual transducer hydraulic manifold P N 334 003 085 2 Install the pressure transducers in Ports A1 and B1 of the dual transducer hydraulic manifold NOTE Depending on the model of the machine the transducer may need to be installed in Port A3 instead of Port A1 to avoid interference MOUNT THE STEERING VALVE FIGURE 3 Mounting Bracket Installed 1 Remove the bolts used to secure...

Страница 18: ...crews P N 311 0050 109 two 1 4 flat washers P N 313 2300 009 two 1 4 split lock washers P N 313 1000 016 and two 1 4 20 hex nuts P N 312 1001 074 FIGURE 5 Steering Valve Mounted on the Machine 4 Mount the hydraulic valve mounting bracket P N 107 0171 705 to the machine s radar bracket using the bolts removed in step 1 INSTALL THE PRESSURE HOSE 1 Locate the machine s steel pressure line NOTE The pr...

Страница 19: ...STALL THE TANK HOSE 1 Locate the machine s steel tank line NOTE The pressure line runs on the inside of the frame from the rear of the machine Trace it to the T port on the steering orbital if necessary 2 Disconnect the machine s tank hose from the steel tank line FIGURE 7 Tank Hose Installed 3 Install a 8 ORFS M M F swivel run tee adapter fitting P N 333 0012 028 on the machine s steel tank line ...

Страница 20: ...Connect the other end of the installed hydraulic hose to the fitting installed in Port B3 of the installed flow switch 6 Install the 90 end of the supplied hydraulic hose P N 214 1000 671 on the 90 end of the installed tee fitting 7 Connect the straight end of the installed hydraulic hose to Port A of the steering valve FIGURE 9 Installed Right Steering Hose 8 Locate and disconnect the machine s r...

Страница 21: ...3 016 5032 103 Rev D 17 HYDRAULIC SYSTEM INSTALLATION HYDRAULIC SYSTEM DIAGRAM ...

Страница 22: ...CHAPTER 3 18 Case IH Patriot 3XX0 Model Year 2010 2016 RS1 HDU Guidance and Steering Installation Manual ...

Страница 23: ... 052 2 Leave the nuts and ball mounts loose until the sensor is installed later in the procedure INSTALL THE WAS 1 Park the machine on a level surface with the wheels pointing to the left 2 Install the WAS base end mounting brackets on the right steering cylinder clevis using the provided M8 flat head machine screws flat washers lock washers and nuts FIGURE 2 WAS Base End Mounting Brackets Install...

Страница 24: ... the U bolt clamp in place 6 Install 5 16 washers on the ends of the U bolt clamp 7 Insert one of the M10 x 1 5 x 40 metric hex bolts through the center hole of the small WAS mounting bracket P N 107 0172 030 8 Install the small WAS mounting bracket on the ends of the U bolt clamp so that the installed hex bolt points upward 9 Install one 5 16 flat washer and one 5 16 18 nylon insert lock nut on t...

Страница 25: ...E 5 Base End of WAS Installed on Base End of Steering Cylinder 13 Insert an M10 x 1 5 x 35 hex bolt P N 311 0070 025 through the back of the WAS base end mounting bracket 14 Install the base end of the WAS assembly on the hex bolt and secure it using an M10 x 1 5 nylon insert lock nut 15 Orient the WAS so the cable plug is oriented as shown in Figure 5 on page 21 Rod End of WAS M10 x 1 5 Lock Nut ...

Страница 26: ...U Guidance and Steering Installation Manual FIGURE 6 WAS Installed 16 Tighten the M10 universal ball mounts and M10 jam nuts to each other on the WAS assembly to ensure they are installed securely 17 Connect to the connector labeled WAS on the 115 4010 058 cable ...

Страница 27: ...7 0172 498 on the bottom of the RS1 unit using four 1 4 20 x 1 2 flat head machine screws P N 311 0003 041 FIGURE 2 Machine s Existing Receiver Mounting Bracket 2 Install the RS1 mounting bracket P N 116 0159 803 on the front of the cab roof using the machine s existing hardware NOTE The RS1 mounting bracket should be installed so that the latch is on the left side ...

Страница 28: ... slotted tab of the receiver mounting bracket to interlock the brackets 4 Secure the RS1 mounting bracket to the latch mounting bracket by securing the latch NOTE It may be necessary to adjust the latch in order to secure the RS1 unit INSTALL THE HYDRAULIC DRIVE UNIT HDU INSTALL THE HDU TO BULKHEAD HARNESS FIGURE 4 Access Panel to be Removed 1 Locate and remove the wall panel behind the operator s...

Страница 29: ...machine s bulkhead port FIGURE 6 HDU to Bulkhead Harness Cable Installed on HDU 5 Connect the black 12 pin connector of the HDU to bulkhead harness cable P N 115 4010 057 to the mating port of the installed HDU P N 063 0173 887 INSTALL THE RS1 HDU HARNESS 1 Connect the 2 pin connector of the RS1 HDU harness cable P N 115 4010 026 to the mating connector of the HDU to bulkhead harness P N 115 4010 ...

Страница 30: ...onnector located in the fuse panel behind the operator s seat to the mating connector on the power adapter cable P N 115 0172 467 4 Connect the other end of the power adapter cable to the RS1 HDU harness cable POWER connector 5 Route the black 12 pin connector of the RS1 HDU Harness out of the grommet in the lower right corner of the rear window 6 Route the black 12 pin connector up the back of th...

Страница 31: ...RE 9 RS1 Connection 8 Route the round 7 pin connector of the RS1 HDU harness long the right side of the cab towards the front right corner post 9 Connect the round 7 pin connector to the back of the Viper 4 field computer FIGURE 10 Viper 4 Cable Connection ...

Страница 32: ...nection of the HDU harness cable P N 115 4010 026 2 Install one end of the CAN bridge cable P N 107 0172 458 on the 4 pin connector 3 Connect the other end of the CAN bridge cable to the mating connector of the Hawkeye harness cable INSTALL THE HDU SWITCH HARNESS CABLE FIGURE 12 HDU Harness Cable Connection 1 Connect the 8 pin CAB SWITCHES connector of the HDU harness cable P N 115 4010 056 to the...

Страница 33: ...cable between the machine s seat switch connections FIGURE 14 Master Switch Installation Location 4 Locate an unused switch port of the machine s control console 5 Use a flat head screwdriver to gently remove the cover of the unused switch port 6 Route the MASTER connector on the HDU switch harness cable up the right corner post of the cab and into the control console casing 7 Pull the MASTER conn...

Страница 34: ...installed INSTALL THE FOOT SWITCH FIGURE 16 Foot Switch Installed 1 Select a suitable location for the foot switch P N 063 0173 470 to be installed NOTE The foot switch should be installed in a location where the operator has easy access to it and is able to fully press the pedal 2 Use the hole in the foot switch as a template drill hoes in the floor of the cab 3 Secure the foot switch to the floo...

Страница 35: ...N 312 1001 168 FIGURE 18 HDU Mounting Bracket Installed 2 Secure the HDU mounting bracket in the access panel so that the HDU faces the cab wall using the existing mounting studs and four M6 flanged lock nuts P N 312 4000 216 INSTALL THE VALVE HARNESS CABLE 1 From beneath the cab connect the round 31 pin connector of the valve harness P N 115 4010 058 to the mating 31 pin connector of the bulkhead...

Страница 36: ...ation 2 Connect the 4 pin VALVE connector to the open port of the RS1 hydraulic valve P N 334 0003 088 FIGURE 20 PSI 1 and PSI 2 Connections 3 Install the PSI 1 and PSI 2 connectors on the pressure transducers installed in Ports A1 and B1 of the dual transducer pressure manifold P N 334 0003 085 NOTE The PSI 1 and PSI 2 connectors are interchangeable ...

Страница 37: ...Connect the WAS connector to the base end of the installed WAS P N 416 0001 052 ROUTINE OPERATION Refer to the RS1 Guidance and Steering Calibration and Operation Manual P N 016 4010 001 for instructions on calibrating the RS1 system adjusting system settings and system operation ...

Страница 38: ...CHAPTER 5 36 Case IH Patriot 3XX0 Model Year 2010 2016 RS1 HDU Guidance and Steering Installation Manual SYSTEM DIAGRAM ...

Страница 39: ... Diagram 17 Installing Fittings on the Dual Transducer Hydraulic Manifold 13 Installing Fittings on the Steering Valve 12 Installing the Left and Right Steering Hoses 16 Installing the Pressure Hose 14 Installing the Tank Hose 15 Mounting the Steering Valve 13 I Introduction 5 Kit Contents 7 Preparing for Installation 5 Point of Reference 5 Recommendations 5 Updates 6 K Kit Contents 7 S System Dia...

Страница 40: ...Index 38 Case IH Patriot 3XX0 Model Year 2010 2016 RS1 HDU Guidance and Steering Installation Manual ...

Страница 41: ...er s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries WHAT WILL RAVEN INDUSTRIES DO Upon confirmation of the warranty claim Raven Industries will at our discretion repair or replace the defective product and pay for the standard return freight regardle...

Страница 42: ... claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries In addition the words Extended Warranty must appear on the box and all documentation ...

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