INSTALLATION MANUAL
–
RAVAS-
SafeLoad
3
1.
Introduction ........................................................................................................... 5
2.
Warnings & safety measures ............................................................................... 5
3.
Overview of
the
parts ............................................................................................ 6
4.
Before the installation .......................................................................................... 7
4.1.
Capacity of the forklift truck ................................................................................ 7
4.2.
Maximum pressure in the hydraulic system ....................................................... 7
4.3.
Battery voltage of the forklift truck ...................................................................... 7
4.4.
Making the hydraulic system pressure free ........................................................ 7
4.5.
The condition of mechanical components of the forklift truck ............................. 8
5.
Installation ............................................................................................................. 9
5.1.
Hydraulics: installing the T-piece ........................................................................ 9
5.2.
Hydraulics: mounting the oil pressure sensor ................................................... 12
5.3.
Mechanics: installing the moment force sensors .............................................. 13
5.4.
Mechanics: Installing the height switch ............................................................ 14
5.5.
Mechanics: installing the indicator .................................................................... 15
5.6.
Electronics: mounting the cables ...................................................................... 16
5.7.
Electronics: wiring drawing indicator ................................................................ 17
5.8.
Electronics: relay option connections ............................................................... 18
5.9.
Electronics connecting the power supply cable ................................................ 19
5.10.
Remove any air from the hydraulic system ....................................................... 20
6.
Calibration ........................................................................................................... 21
6.1.
Preparing for calibration ................................................................................... 21
6.2.
Bring the forklift truck to operating temperature ................................................ 22
6.3.
Operating key functions of indicator ................................................................. 22
6.4.
Calibration procedure ....................................................................................... 24
7.
Parameter settings .............................................................................................. 28
7.1.
Parameter setting mode ................................................................................... 28
7.2.
Weight parameters ........................................................................................... 28
7.3.
Moment parameters ......................................................................................... 30
7.4.
LED bar, logging and backlight parameters ...................................................... 31
7.5
Checking the parameters audit trail number for registration (recommended) .. 33