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INSTRUCTION, USE AND

MAINTENANCE MANUAL

SUMMARY

1.0 GENERAL INTRODUCTION __________ 7

1.1 Introduction ____________________________ 7

2.0 INTENDED USE _____________________ 7

2.1 Staff training __________________________ 7

3.0 SAFETY DEVICES ___________________ 8

3.1 Residual risks __________________________ 8

4.0 GENERAL SAFETY RULES __________ 8

5.0 PACKING AND MOBILIZATION FOR

TRANSPORT ________________________ 9

6.0 UNPACKING ________________________ 10

7.0 MOBILIZATION _____________________ 10

8.0 WORKING ENVIRONMENT CONDI-

TIONS ______________________________ 11

8.1 Working position ______________________11
8.2 Working area __________________________11
8.3 Lighting _______________________________11

9.0 MACHINE ASSEMBLY ______________ 11

9.1  Anchoring system _____________________11
9.2  Fixtures contained in the packing _____12
9.3  Assembly procedures _________________12

10.0 ELECTRICAL CONNECTION ________ 13

10.1 Working area modification ____________14
10.2 Electrical checks ______________________15

11.0 CONTROLS _________________________ 15

11.1 Control device _________________________15
11.2 Pedalboard ____________________________16

12.0 USING THE MACHINE ______________ 17

12.1 Precaution measures during tyre re-

moval and fitting ______________________17

12.2 Preliminary operations - Preparing

the wheel ______________________________17

12.3 Wheel clamping _______________________17

12.3.1 Reverse wheel pan protection ______19

12.4 Bead breaking through vertical

rollers _________________________________19

12.4.1 Bead breaking operations__________20

12.5  Demounting the tyre __________________21
12.6  Mounting the tyre _____________________23
12.7  Tyre inflation with machine without

tubeless inflation ______________________24

12.8 Tyre inflation with machine with tube-

less inflation __________________________24

12.9 Special use of the bead-breaker _______24

13.0 ROUTINE MAINTENANCE __________ 24

14.0 TROUBLESHOOTING TABLE _______ 26

15.0 TECHNICAL DATA __________________ 27

15.1 Weight _________________________________27
15.2 Dimensions ____________________________28

16.0 STORING ___________________________ 29

17.0 SCRAPPING ________________________ 29

18.0 REGISTRATION PLATE DATA ______ 29

19.0 FUNCTIONAL DIAGRAMS __________ 29

Table A - Electric diagram __________________30
Table B - Pneumatic diagram

(G1180.30SLIM) ___________________32

Table C - Pneumatic diagram

(G1180.30SLIMIT) _________________35

G1180.30SLIM - G1180.30SLIMIT

7105-M002-10_R

RAVAGLIOLI S.p.A.

Содержание G1180.30SLIM

Страница 1: ...OMPONENTS INSTRUCTION MANUAL TRANSLATION FROM THE ORIGINAL INSTRUCTIONS Rev n 10 05 2020 G1180 30SLIM G1180 30SLIMIT 7105 M002 10_R 7105 M002 10_R Technical services RAVAGLIOLI S p A Via 1 Maggio 3 40...

Страница 2: ..._____________16 12 0 USING THE MACHINE_______________ 17 12 1 Precaution measures during tyre re moval and fitting_______________________17 12 2 Preliminary operations Preparing the wheel_____________...

Страница 3: ...S p A G1180 30SLIM G1180 30SLIMIT FIG 1 G1180 30SLIM G1180 30SLIMIT KEY 1 Mandrel 2 Tool 3 Upper bead breaker 4 Lower bead breaker 5 Control panel 6 Pedalboard 7 Cables handle 8 Complete column 9 Fil...

Страница 4: ...ads Mandatory Operations or jobs to be performed compulsorily Danger Be particularly careful Symbols Description Move with fork lift truck or pallet truck Lift from above B1541000 General danger Wear...

Страница 5: ...Page 5 of 37 INSTRUCTION USE AND MAINTENANCE MANUAL GB INFORMATION PLATE LOCATION TABLE 7105 M002 10_R RAVAGLIOLI S p A G1180 30SLIM G1180 30SLIMIT...

Страница 6: ...motor specifications plate B4244000 Rotating parts danger plate B6419000 Mandrel rotation plate 99990758 Electricity danger plate 710211210 Rotation direction plate 999916011 Motoinverter plate 999916...

Страница 7: ...eration with just a small degree of maintenance and care this tyre changer will give you many years of trouble free service and lots of satisfaction 2 0 INTENDED USE The machines described in this man...

Страница 8: ...lation with tech nology and product functionality This manual stresses possible residual risks also highlighted in pictograms on the present manual and adhesive warning signals placed on the machine t...

Страница 9: ...tyre or remain above it When beading in the tyre keep hands away from tyre and the rim edge During inflation always stay to the side of the machine and never in front of it When operating and servici...

Страница 10: ...be left within reach of children since it is potentially dangerous These materials should be deposited in the relevant collec tion points if they are pollutants or non biodegradable THE BOX CONTAININ...

Страница 11: ...nt unauthorized personnel or objects that could be dan gerous from entering the area The machine must be fixed on a flat floor surface preferably of cement or tiled Avoid yielding or irregular surface...

Страница 12: ...wheels protection 1 710012941 Entrainer pin extension 1 710090481 Pin protection 1 790011620 Bead sliding foil 1 790011640 Instructions for bead sliding foil 1 710590840 Bead insertion belt kit 1 9 3...

Страница 13: ...ORE CONNECTING THE MA CHINE MAKE SURE THAT THE MAIN POWER RATING COR RESPONDS TO THE MACHINE RATING AS SHOWN ON THE MACHINE PLATE ALL MAIN POWER COMPO NENTS ARE IN GOOD CONDI TION THE ELECTRICAL SYSTE...

Страница 14: ...from the proper screws 3 Remove the six remaining screws Fig _12 ref _5 4 Move the base Fig _12 ref _6 into the required position to 43 or 45 and if necessary use a lift ing device 5 Lock the base thr...

Страница 15: ...ned action position and once pushed it controls the operation of the cam for the insertion of the upper bead breaking roll into the rim Push button E has one maintained action posi tion and once pushe...

Страница 16: ...part G2 it operates the downwards translation When pressed in its upper part G1 it operates the upwards translation When push button G2 is pressed the release of the cam of the lower bead breaker rol...

Страница 17: ...use internal micro fractures that pass unobserved at visual inspection and can compromise the solidity of the rim and constitute danger even during inflation adequately lubricate the contact surface o...

Страница 18: ...d on issue 1 2 Fig _18 4 Insert the shaft complete with cone Fig _19 ref _1 on the rim Fig _19 ref _2 1 2 Fig _19 5 Turn through 90 Fig _20 ref _1 and lift the shaft Fig _20 ref _2 in order to hook it...

Страница 19: ...are visible damages see Fig _23 1 Fig _23 12 4 Bead breaking through vertical rollers 1 After having clamped the wheel move the upper bead breaker roll close Fig _24 ref _2 to the rim edge Fig _24 re...

Страница 20: ...LE THIS OPERATION IS BEING CARRIED OUT PAY ATTENTION NOT TO DEFORM THE TYRE SIDE GREASE THE BEAD BEFORE THE ROLL RE ENTERS 4 Once bead breaking in the lower part has been completed move the lower roll...

Страница 21: ...Fig _30 12 5 Demounting the tyre When both beads are broken the tyre can be de mounted 1 Press the pedal Fig _14 ref _A to rotate the wheel clockwise until the valve stem reaches hour 1 position Fig _...

Страница 22: ...away from the working area 1 Lift the roll and the tyre just next to the rim edge see Fig _35 Fig 35 2 Therefore move forward the roll through the pro vided control Fig _13 ref _E so that it is inser...

Страница 23: ...bead breaker roll so that the tyre bead is kept at the same height of the rim groove see Fig _41 Fig 41 Fig 36 3 Then rotate and complete bead disassembly see Fig _37 Fig 37 12 6 Mounting the tyre 1 L...

Страница 24: ...s Connect the inflation terminal to the valve of the tyre Press the nozzle against the rim edge Lift the lower bead while the pedal is pushed at its second stage supplying that way the air jet require...

Страница 25: ...TO MAKE SURE THAT THE SUPPLIED AIR IS EXEMPT FROM THE LUBRICAT ING OIL OF THE COMPRESSOR EXEMPT FROM HUMIDITY EXEMPT FROM IMPURITY Periodically with a frequency of at least once a month lubricate the...

Страница 26: ...undervoltage alarm Or Inverter overvoltage alarm Shorten the length of a possible machine extension cable or in crease the conductors section disconnect and connect again Lift the motor pedal and wai...

Страница 27: ...c supply single phase 200 265V 50 60 Hz Maximum wheel diameter 41 43 45 Wheel max width 15 Rim locking diameter 10 26 12 28 14 30 Bead breaking power per roll 10 bar 1200 kg Vertical bead breaker max...

Страница 28: ...UCTION USE AND MAINTENANCE MANUAL GB 15 2 Dimensions Fig 46 Fig 47 CABLE SIDE PLAY CABLE SIDE PLAY CABLE SIDE PLAY CABLE SIDE PLAY G1180 30SLIM G1180 30SLIMIT 7105 M002 10_R RAVAGLIOLI S p A G1180 30S...

Страница 29: ...ments we communicate what follows the meaning of the crossed dustbin symbol reported on the equipment indicates that the product must not be thrown among the undifferentiated rub bish that is to say t...

Страница 30: ...IMENTAZIONE 2P TERRA x mmq SUPPLY CABLE MONOPHASE 2P GROUND x mmq EINPHASEN KABEL SPEISUNG 2P ERDE x mmq UNIPHAS C BLE ALIMENTATION 2P TERRE x mmq MONOF SICO CABLE ALIMENTACI N 2P TIERRA x mmq pin n 1...

Страница 31: ...sincrono trifase Morsetto Micro connector Motor control microswitch Moteur speed adj potentiometer Motor control inverter Threephase asynchronous motor Clamp Verbinder Mikro Mikroregulador Motorbefehl...

Страница 32: ...CO G1180 30SLIM Tavola N B Rev 0 710505030 3 4 5 1 2 6 7 8 9 10 11 12 14 13 15 16 17 18 19 20 21 21 22 23 24 26 25 27 27 27 27 27 28 28 29 29 30 30 32 31 34 33 35 36 36 37 38 39 40 42 41 NERA BLACK N...

Страница 33: ...50 Rilsan Schlauch 8x6 schwarz L 1870 Rilsan Schlauch 8x6 schwarz L 1200 Flussregel Rilsan Schlauch 8x6 schwarz L 2470 Rilsan Schlauch 8x6 schwarz L 2570 Rilsan Schlauch 6x4 schwarz L 2330 Adapterverb...

Страница 34: ...berabdr ckarmsatz Unterabdr ckarmsatz Oberer Werkzeug Sperrvorrichtungszylinder Vertikalsperrvorrichtungszylinder Abdr cker Vertikalsperrvorrichtungszylinder Werkzeug Unterer Abdr cker Zylindernocke O...

Страница 35: ...Tavola N C Rev 0 710505040 1 2 2 3 4 5 6 7 8 9 10 11 12 14 13 15 16 17 18 19 20 21 21 22 23 24 26 25 27 27 27 27 27 28 28 29 29 30 30 32 31 34 33 35 36 36 37 38 39 40 42 41 43 44 45 45 NERA BLACK N A...

Страница 36: ...0 Rilsan Schlauch 8x6 schwarz L 1870 Rilsan Schlauch 8x6 schwarz L 1200 Flussregel Rilsan Schlauch 8x6 schwarz L 2470 Rilsan Schlauch 8x6 schwarz L 2570 Rilsan Schlauch 6x4 schwarz L 2330 Adapterverbi...

Страница 37: ...er Werkzeug Sperrvorrichtungszylinder Vertikalsperrvorrichtungszylinder Abdr cker Vertikalsperrvorrichtungszylinder Werkzeug Unterer Abdr cker Zylindernocke Oberer Abdr cker Zylindernocke Sockel Venti...

Страница 38: ...umple con las siguientes Normas aplicables 2006 42 CE Direttiva Macchine 2014 30 UE Direttiva Compatibilit Elettromagnetica Per la conformit alle suddette direttive sono state seguite le seguenti Norm...

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