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RAN 3” G80-AX MODEL

DIAPHRAGM PUMP

OPERATING AND MAINTENANCE

MANUAL

CONTENTS

1.0.

IMPORTANT SAFETY REQUIREMENTS

2.0.

TECHNICAL DATA TABLE

3.0.

DEFINITION OF DIAPHRAGM PUMP

4.0.

HANDLING, MOVING, OPENING THE PACKAGE OF DIAPHRAGM PUMP

5.0.

MOUNTING AND CONNECTING OF DIAPHRAGM PUMP

6.0.

INSTRUCTIONS AND MANUAL OF DIAPHRAGM PUMP

7.0.

ASSEMBLY AND DISMANTLING OF PARTS

8.0.

PERIODIC MAINTENANCE

9.0.

STORAGE OF DIAPHRAGM PUMP

10.0.

PRECAUTIONS ON DISPOSING OF THE DIAPHRAGM PUMP

11.0.

SERVICE POINTS

12.0.

ORDERING SPARE PARTS

Attachment-1 Pump Performance Charts

Attachment-2 Gisan Warranty

Gisan Machinery Industry and Trade Co. Ltd.

www.ranpump.com

Содержание RAN 3" G80-AX

Страница 1: ...RAGM PUMP 5 0 MOUNTING AND CONNECTING OF DIAPHRAGM PUMP 6 0 INSTRUCTIONS AND MANUAL OF DIAPHRAGM PUMP 7 0 ASSEMBLY AND DISMANTLING OF PARTS 8 0 PERIODIC MAINTENANCE 9 0 STORAGE OF DIAPHRAGM PUMP 10 0...

Страница 2: ...ot surpass the strength of minimum system compound j Learn hazards or potential dangers of your fluid k Choose the wet pump parts material resistant to your fluids Refer to the Proper Material Fluid C...

Страница 3: ...inum pumps Such use could result in a serious chemical reaction with the possibility of explosion which could cause death serious injury and or substantial property damage Consult your fluid suppliers...

Страница 4: ...0 DIAPHRAGM PUMP DEFINITION This diaphragm pump works with compressed air coming from a compressor Pump working principle is shown in the illustration below There are two valves distributing air in t...

Страница 5: ...rces diaphragm A away from the center block while at the same time the connected shaft pulls diaphragm B to the center block Diaphragm A is now on its discharge stroke Diaphragm A forces the inlet val...

Страница 6: ...ATERIAL DIAPHRAGM MATERIAL A 1 4 A Aluminium 0 Buna N B 1 2 P Polypropylene 1 PTFE BODY MATERIAL C 3 4 C Cast Iron S Santoprene INLET OUTLET D 1 S Stainless Steel E 1 F 2 G 3 3 3 Main parts of diaphra...

Страница 7: ...folds to move 2 and 3 pumps must be handled by at least two persons Hoist Lift the pump using suitable equipment to handle the weight shown on the Pump Name Plate Pumps are packed into carton boxes as...

Страница 8: ...ng on the ground or upside down The pump will not run correctly and check valves and diaphragms will wear out very quickly due to constant dry running When installing the pump ensure that it is balanc...

Страница 9: ...he eyes or on the skin injury from moving parts or contamination from hazardous fluids See Fig 7 1 Refer to the Figure 8a for the connection scheme Fix these accessories to the wall or to a bracket Th...

Страница 10: ...will be inefficient pump operation 4 At inlet fluid pressures greater than 15 psi 0 1MPa 1 bar diaphragm life will be shortened 5 5 2 Fluid discharge line 1 Use a conductive fluid hose or pipe The pum...

Страница 11: ...outlet hose can cause the pump to stop or even reverse operation In this case a pressure relief system bypass line MUST be installed When using long pipelines that may be pumping cold fluid with hose...

Страница 12: ...when pumping flammable or hazardous fluids Note that when there is a tear or rupture in the diaphragm the media in the pump will be exhausted together with the air To avoid this exhaust the gas away f...

Страница 13: ...ts defines the temperature resistance of the pump 6 1 Flush the pump before use Pump is tested with water Flush the pump with a proper solvent before use if your fluid is affected by water Follow the...

Страница 14: ...round if fixed b Before pulling out the hose from the pump put a container under the pump Pull it out slowly and carefully 7 0 ASSEMBLY AND DISMANTLING OF PARTS WARNING Before service and maintenance...

Страница 15: ...ssembly 8 Inspect the diaphragm shaft for wear or scratches If it is damaged inspect the bearings in place 9 Remove the tap which holds the pilot shaft and diaphragm shaft 10 Clean all parts and inspe...

Страница 16: ...finger until the valve core comes out 4 Valve core should move in the valve body a little bit tightly If it moves loosely the PTFE rings must be worn They must also be changed 5 Make sure you do not...

Страница 17: ...r filter and regulator 2 Check if there is water or moisture in the filter 3 Check the air pressure set value of the pressure regulator 4 After you finish work clean the pump by pumping a suitable sol...

Страница 18: ...o rings Loose diaphragm shaft bolt Tighten or replace Damaged o ring Replace 5 Fluid in exhaust air Diaphragm is ruptured Replace Loose diaphragm shaft bolt Tighten or replace Damaged o ring Replace 6...

Страница 19: ...ean the pump after you are done 10 0 PRECAUTIONS ON DISPOSING OF THE DIAPHRAGM PUMP Follow these precautions before disposing of the pump 1 Discharge the pump completely 2 Disconnect all the hoses 3 C...

Страница 20: ...F2652 Pilot shaft O ring 6 31 B1111 Flange O Ring 4 10 F2752 Pilot shaft cage 5 32 G1664 Diaphragm flange Back 2 11 G2863 Pilot shaft 1 33 Backup diaphragm PTFE Pump 2 12 B2911 Pilot shaft ring 2 34 D...

Страница 21: ...21 Figure 14b Pump assembly scheme for RAN 3...

Страница 22: ...22 ATTACHMENT 1 3 ALUMINIUM DIAPHRAGM PUMP PERFORMANCE CURVE Reduce the flow rate by 20 if there are PTFE diaphragms on your pump...

Страница 23: ...rs will be made at a reasonable charge which charges may include the costs of parts labor and transportation Gisan s sole obligation and buyer s sole remedy for any breach of warranty shall be as set...

Страница 24: ...Gisan Makine San Tic Ltd ti Birlik Sanayi Sitesi 3 Cadde No 83 Beylikd z stanbul Turkey Tel 00 90 212 875 03 17 pbx Faks 00 90 212 875 03 18 E mail Web info ranpump com www ranpump 25082012...

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