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12.0 ORDERING SPARE PARTS

 :Please state model number when ordering spare parts 

 

No spare parts supplied with the diaphragm pump. Contact us using the method above to order. 

To order complete valve (recommended) please quote reference No:G3060

 

Figure 14a : Spare parts list for RAN 3” pump. 

   

Diaphragm Part List                                       Ball Part List

 

 

 

 

 

 

 

  
 Ball Seat Part List 

  

 

 

 

 

NOTE: Please refer to material codes above tables when ordering replacement diaphragm, 
ball, and ball seat, bearing in mind the properties of the liquid to be transferred.  

 

 

NO  CODE 

PART 

QTY    NO  CODE 

PART 

QTY 

G1062  Center section 

 

23 

G3166  Vent Plate 

F1251  Shaft seat 

24 

G3064  Valve gasket 

F1152  Shaft seat O-ring 

25 

Valve fixing bolt 

F1151  Shaft O-ring 

26 

G3361  Exhaust cover 

G1368  Air cover O-ring 

27 

Exhaust cover bolt 

G1362  Air cover 

28 

G3365  Exhaust adaptor 

Cover bolt 

29 

G3363  Exhaust 

G2562  Pilot shaft seat 

30 

F1452  Shaft 

F2652  Pilot shaft O-ring 

31 

B1111  Flange O-Ring 

10 

F2752  Pilot shaft cage 

32 

G1664 

Diaphragm flange Back 

11 

G2863  Pilot shaft 

33 

Backup diaphragm(PTFE Pump) 

12 

B2911  Pilot shaft ring 

34 

Diaphragm 

13 

G3063  Valve body 

35 

G1662 

Diaphragm flange Front 

14 

G3263  Valve cover gasket 

36 

G1866  Body 

15 

G3261  Valve cover 

37 

Body fixing bolt  

16 

16 

Valve cover bolt 

 

38 

Fixing bolt washer 

16 

17 

G3164  Valve core 

 

39 

Body fixing nut 

16 

18 

G3162  Z-ring 

 

40 

Ball 

19 

G3264  Valve button cover 

 

41 

Ball seat 

 

20 

F3254  Valve button seal 

 

42 

Manifold O-ring 

PTFE Pump

 

21 

F3255  Valve reset button 

 

43 

G3564  Inlet manifold 

22 

G3165  Vent 

 

44 

G3563  Outlet Manifold 

No 

Code 

Part Material 

G1760 

PTFE+Backup 

G1796 

EPDM 

G1763 

Santoprene 

G1768 

Santoprene Backup 

G1762 

PTFE  

G1766 

Neoprene 

7  

G1765 

VITON 

G1764 

Polyurethane 

G1761 

NBR (Nitrile) 

No 

Code 

Part Material 

G2161 

Polethylene Ball 

G2162 

PTFE Ball 

G2163 

Delrin Ball 

G2164 

Santoprene Ball 

G2165 

NBR (Nitrile) Ball 

No 

Code 

Part Material 

G2266 

NBR (Nitrile) Seat 

G2267 

PTFE Seat 

G2268 

Delrin Seat 

G2264 

Santoprene Seat 

Содержание RAN 3" G80-AX

Страница 1: ...RAGM PUMP 5 0 MOUNTING AND CONNECTING OF DIAPHRAGM PUMP 6 0 INSTRUCTIONS AND MANUAL OF DIAPHRAGM PUMP 7 0 ASSEMBLY AND DISMANTLING OF PARTS 8 0 PERIODIC MAINTENANCE 9 0 STORAGE OF DIAPHRAGM PUMP 10 0...

Страница 2: ...ot surpass the strength of minimum system compound j Learn hazards or potential dangers of your fluid k Choose the wet pump parts material resistant to your fluids Refer to the Proper Material Fluid C...

Страница 3: ...inum pumps Such use could result in a serious chemical reaction with the possibility of explosion which could cause death serious injury and or substantial property damage Consult your fluid suppliers...

Страница 4: ...0 DIAPHRAGM PUMP DEFINITION This diaphragm pump works with compressed air coming from a compressor Pump working principle is shown in the illustration below There are two valves distributing air in t...

Страница 5: ...rces diaphragm A away from the center block while at the same time the connected shaft pulls diaphragm B to the center block Diaphragm A is now on its discharge stroke Diaphragm A forces the inlet val...

Страница 6: ...ATERIAL DIAPHRAGM MATERIAL A 1 4 A Aluminium 0 Buna N B 1 2 P Polypropylene 1 PTFE BODY MATERIAL C 3 4 C Cast Iron S Santoprene INLET OUTLET D 1 S Stainless Steel E 1 F 2 G 3 3 3 Main parts of diaphra...

Страница 7: ...folds to move 2 and 3 pumps must be handled by at least two persons Hoist Lift the pump using suitable equipment to handle the weight shown on the Pump Name Plate Pumps are packed into carton boxes as...

Страница 8: ...ng on the ground or upside down The pump will not run correctly and check valves and diaphragms will wear out very quickly due to constant dry running When installing the pump ensure that it is balanc...

Страница 9: ...he eyes or on the skin injury from moving parts or contamination from hazardous fluids See Fig 7 1 Refer to the Figure 8a for the connection scheme Fix these accessories to the wall or to a bracket Th...

Страница 10: ...will be inefficient pump operation 4 At inlet fluid pressures greater than 15 psi 0 1MPa 1 bar diaphragm life will be shortened 5 5 2 Fluid discharge line 1 Use a conductive fluid hose or pipe The pum...

Страница 11: ...outlet hose can cause the pump to stop or even reverse operation In this case a pressure relief system bypass line MUST be installed When using long pipelines that may be pumping cold fluid with hose...

Страница 12: ...when pumping flammable or hazardous fluids Note that when there is a tear or rupture in the diaphragm the media in the pump will be exhausted together with the air To avoid this exhaust the gas away f...

Страница 13: ...ts defines the temperature resistance of the pump 6 1 Flush the pump before use Pump is tested with water Flush the pump with a proper solvent before use if your fluid is affected by water Follow the...

Страница 14: ...round if fixed b Before pulling out the hose from the pump put a container under the pump Pull it out slowly and carefully 7 0 ASSEMBLY AND DISMANTLING OF PARTS WARNING Before service and maintenance...

Страница 15: ...ssembly 8 Inspect the diaphragm shaft for wear or scratches If it is damaged inspect the bearings in place 9 Remove the tap which holds the pilot shaft and diaphragm shaft 10 Clean all parts and inspe...

Страница 16: ...finger until the valve core comes out 4 Valve core should move in the valve body a little bit tightly If it moves loosely the PTFE rings must be worn They must also be changed 5 Make sure you do not...

Страница 17: ...r filter and regulator 2 Check if there is water or moisture in the filter 3 Check the air pressure set value of the pressure regulator 4 After you finish work clean the pump by pumping a suitable sol...

Страница 18: ...o rings Loose diaphragm shaft bolt Tighten or replace Damaged o ring Replace 5 Fluid in exhaust air Diaphragm is ruptured Replace Loose diaphragm shaft bolt Tighten or replace Damaged o ring Replace 6...

Страница 19: ...ean the pump after you are done 10 0 PRECAUTIONS ON DISPOSING OF THE DIAPHRAGM PUMP Follow these precautions before disposing of the pump 1 Discharge the pump completely 2 Disconnect all the hoses 3 C...

Страница 20: ...F2652 Pilot shaft O ring 6 31 B1111 Flange O Ring 4 10 F2752 Pilot shaft cage 5 32 G1664 Diaphragm flange Back 2 11 G2863 Pilot shaft 1 33 Backup diaphragm PTFE Pump 2 12 B2911 Pilot shaft ring 2 34 D...

Страница 21: ...21 Figure 14b Pump assembly scheme for RAN 3...

Страница 22: ...22 ATTACHMENT 1 3 ALUMINIUM DIAPHRAGM PUMP PERFORMANCE CURVE Reduce the flow rate by 20 if there are PTFE diaphragms on your pump...

Страница 23: ...rs will be made at a reasonable charge which charges may include the costs of parts labor and transportation Gisan s sole obligation and buyer s sole remedy for any breach of warranty shall be as set...

Страница 24: ...Gisan Makine San Tic Ltd ti Birlik Sanayi Sitesi 3 Cadde No 83 Beylikd z stanbul Turkey Tel 00 90 212 875 03 17 pbx Faks 00 90 212 875 03 18 E mail Web info ranpump com www ranpump 25082012...

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