background image

 

 

 

 

 

RIGHT STROKE

 

Compressed air is directed to 
the back side of diaphragm B 
by the air valve. The 
compressed air moves the 
diaphragm away from the 
center block. The compressed 
air pushes the liquid column 
separated by elastomeric 
diaphragm, forcing the fluid 
through the fluid outlet. At the 
same time, the opposite 
diaphragm is pulled in by the 
shaft connected to the 
pressurized diaphragm. So, 
diaphragm A is on its suction 
stroke: the air behind 
diaphragm A is forced out to 
the atmosphere through the 
exhaust port of the pump. The 
movement of diaphragm B 
away from the center block of 
the pump creates a vacuum 
within chamber A. The vacuum 
force sucks the fluid into the 
inlet manifold forcing the inlet 
valve ball off its seat. The fluid 
is free to move past the inlet 
valve ball and fill liquid 
chamber A.

 

 

MIDDLE STROKE 

When the pressurized 
diaphragm, diaphragm B, 
reaches the limit of its 
discharge stroke, the air valve 
redirects compressed air to 
the back side of diaphragm A. 
The pressurized air forces 
diaphragm A away from the 
center block while, at the 
same time, the connected 
shaft pulls diaphragm B to the 
center block. Diaphragm A is 
now on its discharge stroke. 
Diaphragm A forces the inlet 
valve ball onto its seat due to 
the hydraulic forces 
developed in the liquid 
chamber and manifold of the 
pump. These same hydraulic 
forces lift the discharge valve 
ball off its seat, while the 
opposite discharge valve ball 
is forced onto its seat, forcing 
the fluid to flow through the 
pump discharge. The 
movement of diaphragm B 
toward the center block of the 
pump creates a vacuum 
within liquid chamber B. 
Atmospheric pressure forces 
the fluid into the inlet manifold 
of the pump. The inlet valve 
ball is forced off its seat 
allowing the fluid being 
pumped to fill the liquid 
chamber. 

 

LEFT STROKE 

At completion of the stroke, 
the air valve again redirects 
air to the back side of 
diaphragm B, which starts 
diaphragm A on its exhaust 
stroke. As the pump 
reaches its original starting 
point, each diaphragm has 
gone through one exhaust 
and one discharge stroke. 
This constitutes one 
complete pumping cycle. 
The pump may take several 
cycles to completely prime 
depending on the conditions 
of the application

 

 

 
 
 

 

Содержание RAN 3" G80-AX

Страница 1: ...RAGM PUMP 5 0 MOUNTING AND CONNECTING OF DIAPHRAGM PUMP 6 0 INSTRUCTIONS AND MANUAL OF DIAPHRAGM PUMP 7 0 ASSEMBLY AND DISMANTLING OF PARTS 8 0 PERIODIC MAINTENANCE 9 0 STORAGE OF DIAPHRAGM PUMP 10 0...

Страница 2: ...ot surpass the strength of minimum system compound j Learn hazards or potential dangers of your fluid k Choose the wet pump parts material resistant to your fluids Refer to the Proper Material Fluid C...

Страница 3: ...inum pumps Such use could result in a serious chemical reaction with the possibility of explosion which could cause death serious injury and or substantial property damage Consult your fluid suppliers...

Страница 4: ...0 DIAPHRAGM PUMP DEFINITION This diaphragm pump works with compressed air coming from a compressor Pump working principle is shown in the illustration below There are two valves distributing air in t...

Страница 5: ...rces diaphragm A away from the center block while at the same time the connected shaft pulls diaphragm B to the center block Diaphragm A is now on its discharge stroke Diaphragm A forces the inlet val...

Страница 6: ...ATERIAL DIAPHRAGM MATERIAL A 1 4 A Aluminium 0 Buna N B 1 2 P Polypropylene 1 PTFE BODY MATERIAL C 3 4 C Cast Iron S Santoprene INLET OUTLET D 1 S Stainless Steel E 1 F 2 G 3 3 3 Main parts of diaphra...

Страница 7: ...folds to move 2 and 3 pumps must be handled by at least two persons Hoist Lift the pump using suitable equipment to handle the weight shown on the Pump Name Plate Pumps are packed into carton boxes as...

Страница 8: ...ng on the ground or upside down The pump will not run correctly and check valves and diaphragms will wear out very quickly due to constant dry running When installing the pump ensure that it is balanc...

Страница 9: ...he eyes or on the skin injury from moving parts or contamination from hazardous fluids See Fig 7 1 Refer to the Figure 8a for the connection scheme Fix these accessories to the wall or to a bracket Th...

Страница 10: ...will be inefficient pump operation 4 At inlet fluid pressures greater than 15 psi 0 1MPa 1 bar diaphragm life will be shortened 5 5 2 Fluid discharge line 1 Use a conductive fluid hose or pipe The pum...

Страница 11: ...outlet hose can cause the pump to stop or even reverse operation In this case a pressure relief system bypass line MUST be installed When using long pipelines that may be pumping cold fluid with hose...

Страница 12: ...when pumping flammable or hazardous fluids Note that when there is a tear or rupture in the diaphragm the media in the pump will be exhausted together with the air To avoid this exhaust the gas away f...

Страница 13: ...ts defines the temperature resistance of the pump 6 1 Flush the pump before use Pump is tested with water Flush the pump with a proper solvent before use if your fluid is affected by water Follow the...

Страница 14: ...round if fixed b Before pulling out the hose from the pump put a container under the pump Pull it out slowly and carefully 7 0 ASSEMBLY AND DISMANTLING OF PARTS WARNING Before service and maintenance...

Страница 15: ...ssembly 8 Inspect the diaphragm shaft for wear or scratches If it is damaged inspect the bearings in place 9 Remove the tap which holds the pilot shaft and diaphragm shaft 10 Clean all parts and inspe...

Страница 16: ...finger until the valve core comes out 4 Valve core should move in the valve body a little bit tightly If it moves loosely the PTFE rings must be worn They must also be changed 5 Make sure you do not...

Страница 17: ...r filter and regulator 2 Check if there is water or moisture in the filter 3 Check the air pressure set value of the pressure regulator 4 After you finish work clean the pump by pumping a suitable sol...

Страница 18: ...o rings Loose diaphragm shaft bolt Tighten or replace Damaged o ring Replace 5 Fluid in exhaust air Diaphragm is ruptured Replace Loose diaphragm shaft bolt Tighten or replace Damaged o ring Replace 6...

Страница 19: ...ean the pump after you are done 10 0 PRECAUTIONS ON DISPOSING OF THE DIAPHRAGM PUMP Follow these precautions before disposing of the pump 1 Discharge the pump completely 2 Disconnect all the hoses 3 C...

Страница 20: ...F2652 Pilot shaft O ring 6 31 B1111 Flange O Ring 4 10 F2752 Pilot shaft cage 5 32 G1664 Diaphragm flange Back 2 11 G2863 Pilot shaft 1 33 Backup diaphragm PTFE Pump 2 12 B2911 Pilot shaft ring 2 34 D...

Страница 21: ...21 Figure 14b Pump assembly scheme for RAN 3...

Страница 22: ...22 ATTACHMENT 1 3 ALUMINIUM DIAPHRAGM PUMP PERFORMANCE CURVE Reduce the flow rate by 20 if there are PTFE diaphragms on your pump...

Страница 23: ...rs will be made at a reasonable charge which charges may include the costs of parts labor and transportation Gisan s sole obligation and buyer s sole remedy for any breach of warranty shall be as set...

Страница 24: ...Gisan Makine San Tic Ltd ti Birlik Sanayi Sitesi 3 Cadde No 83 Beylikd z stanbul Turkey Tel 00 90 212 875 03 17 pbx Faks 00 90 212 875 03 18 E mail Web info ranpump com www ranpump 25082012...

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