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Welding in TIG mode – No Pulse – No remote foot pedal 

 

1.  Connect the Tig Torch to machine, connect earth lead to machine & work piece. 
2.  Set to Tig mode pulse off (Fig 4.7) 
3.  Set Pulse Switch to Off position 
4.  Select 2 or 4 way torch operation (Fig 4.8) 
5.  Connect Argon gas and set flow to approx. 8-12 LPM 
6.  Set Gas post flow to 3 x diameter of tungsten width (Fig 4.9) 
7.  Adjust peak current to desired welding current 
8.  Press the Tig torch switch to start welding 

 

 

Welding in TIG mode –with Pulse – No remote foot pedal 

 

1.  Connect the Tig Torch to machine, connect earth lead to machine & work piece. 
2.  Set to Tig mode pulse on (Fig 4.6) 
3.  Select 2 or 4 way torch operation  (Fig 4.8) 
4.  Connect Argon gas and set flow to approx. 8-12 LPM 
5.  Set Gas post flow to 3 x diameter of tungsten width 
6.  Adjust Pulse freq. to desired setting (how often pulse happens) (Fig 4.4) 
7.  Adjust pulse width to desired setting (how long pulse happens) (Fig 4.5) 
8.  Adjust base amps for minimum pulse current (Fig 4.10) 
9.  Adjust main current for maximum pulse current (Fig 4.3) 
10.  Press the Tig torch switch to start welding 

 
The benefits of pulse welding is the ability to control the weld pool and amount of heat absorbed by 
work resulting in a smaller heat affected zone which results in fewer deformations and reduced 
chance of cracking.  
 
 

Welding in TIG mode – with Remote foot pedal 

 

1.  Connect the Tig Torch to machine, connect earth lead to machine & work piece. 
2.  Connect remote foot pedal to machine 
3.  Set to Tig mode pulse off (Fig 4.7) or Tig mode pulse on (Fig4.6) 

 
In welding with pulse in foot pedal, the foot pedal controls peak amperage 
Adjust pulse freq. to desired setting (how often pulse happens) (Fig 4.4) 
Adjust pulse width to desired setting (how long pulse happens) (Fig 4.5) 
 

4.  Select 2 way torch operation – (Fig 4.8) 

Foot pedal will not work in 4-WAY mode 

5.  Connect Argon gas and set flow to approx. 8-12 LPM 
6.  Set Gas post flow to 3 x diameter of tungsten width 
7.  Adjust peak current knob on machine to desired maximum welding current. 
8.  Press the foot pedal to start welding. (on maximum depression it will go to maximum amps 

set on machine) 

 
Upon pressing of foot pedal welding arc will start. 
 
The benefits of welding with a remote foot pedal is greater control of amount of heat going into 
work. Press pedal fully to start weld, upon weld pool formation you can release the pedal to 
decrease amperage to sustain perfect weld pool and increase again as required to sustain weld 
characteristics. 
 
The foot pedal adjusts from Start (min) current to maximum current as set on main current knob on 
front of machine. 

Содержание TIG200DV-PD

Страница 1: ...www r techwelding co uk email sales r techwelding co uk Tel 01452 733933 Fax 01452 733939 TIG200DV PD DIGITAL TIG WELDER Dual Voltage 110V 240V OPERATION INSTRUCTIONS Version 2017 8...

Страница 2: ...2...

Страница 3: ...hine Product TIG200DV PD DIGITAL Serial No ___________________________________ Date of Purchase _____________________________ Where Purchased _____________________________ Whenever you request replace...

Страница 4: ...inute basis If the duty cycle is exceeded a thermal protector will shut machine off until the machine cools Technical Specifications Model No R Tech TIG200DV PD Input 240V AC 50 60Hz 22A 110V AC 50 60...

Страница 5: ...articles towards the welder An abundance of conductive material can cause plant failure Stacking This machine cannot be stacked Transport Unloading Never underestimate the weight of equipment never mo...

Страница 6: ...these contributing factors in mind installing equipment as per following instructions should minimize problems 1 Keep the welder input power lines as short as possible and enclose as much of them as...

Страница 7: ...50 60Hz supply It comes with a 3 metre mains cable attached Connect wires according to national coding Brown wire Live Blue wire Neutral Green Yellow Wire Earth Ground Connecting to a mains electrica...

Страница 8: ...chassis If experiencing localized interference when using machine connect workbench to this point using correct graded earth wire not normally used 3 Gas input connector Connect input gas hose ensuri...

Страница 9: ...to by inserting and twisting until tight and the earth clamp to work bench 4 Torch control socket 7 Pin Connect torch control plug To avoid a High Frequency shock keep the Tig torch in good condition...

Страница 10: ...Welding Fig 3 1 Negative power connector Connect the earth lead to by inserting and twisting until tight and the earth clamp to work bench 2 Positive power connector Connect the electrode holder by i...

Страница 11: ...slope Down Slope adjustment 0 5 seconds The main welding current decreases from main amperage to minimum amperage in time selected when weld finished 3 Main current control This adjusts the main weldi...

Страница 12: ...output of machine will be turned on and the arc will be started After the arc is started the output current will increase from the start min current to base main current in time selected by slope up R...

Страница 13: ...flowing after weld has finished this cools stops tungsten from getting contaminated We recommend a minimum of 6 seconds 10 Base current control Pulse min current adjustment This sets pulse minimum ba...

Страница 14: ...ows you to set the initial start current from 5A DC In 4T mode when trigger is pressed and held you will remain at start amps when you let go machine will then go to main set amps Do not set the start...

Страница 15: ...ch For torches with amperage control feature when selected the machine will provide amperage up to maximum preset in LED when torch control knob is turned up down 21 Selector knob When turned this wil...

Страница 16: ...n be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or ex...

Страница 17: ...rk resulting in a smaller heat affected zone which results in fewer deformations and reduced chance of cracking Welding in TIG mode with Remote foot pedal 1 Connect the Tig Torch to machine connect ea...

Страница 18: ...sired MMA options Arc Force Hot start time and Amps Fig 4 20 7 Strike arc and weld WARNING ELECTRIC SHOCK CAN KILL When machine is switched to MMA mode output terminals are always live take care and d...

Страница 19: ...orch and cables in good condition 4 Clean air vents to ensure proper air flow and cooling 5 The fan motor has sealed bearings which requires no maintenance Troubleshooting Service repair should only b...

Страница 20: ...tput Power light is lit Gas at torch end when trigger pressed Check torch condition possible break in torch power cable replace torch Machine keeps overheating Warning light is lit on machine Check if...

Страница 21: ...as hoses Black areas along weld bead 1 Clean any oily or organic contamination from the work piece 2 Tungsten electrode contaminated Replace or sharpen 3 Check for leaks or contamination on gas hoses...

Страница 22: ...ng current set to high reduce amperage or use thicker electrode Contaminated electrodes or material Electrode sticks in weld puddle Welding current is set too low Arc is too short keep electrode furth...

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