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20 

Tig welding problems 

 
 

 

No output  - Power light is not lit 

 
Check machine on/off switch is in the ‘on’ position 
Check Input power to machine 
Check plug wiring 
Check mains trip / fuses

 

 
 

 

No output  - Fan runs - Power light is lit  
 

Check torch connections are secure and torch switch operation, try replacing tig torch. 
 
If you have a multi-meter check continuity between pins 1 and 2 on torch switch plug when 
pressing torch switch

 

 
 

 

No output - Power light is lit - Warning light is lit 
 

Welding application may have exceeded recommended duty cycle, allow machine to cool 
down until the warning light goes out. 
 

 

 

No output – Power light is lit – Gas at torch end when trigger pressed 
 

Check torch condition – possible break in torch power cable – replace torch

 

 
 

 

Machine keeps overheating - Warning light is lit on machine 
 

Check if fan is running – if not contact R-Tech for repair 
 
Check the cooling vents for obstruction, blow out machine with clean dry low pressure air 
supply.  Check for adequate ventilation around machine

 

 

 

Porosity in weld – No / low gas at torch tip 
 

Check gas supply from gas bottle 
 
Check flow rate on regulator 
 
Check gas hose for restrictions 
 
Check for draughts in local area, open doors etc 
 
Replace tig torch – may have gas restriction

 

 

 

Poor weld penetration 
 

Check condition of earth lead and clamp and ensure clamp is connection via a clean area 
on work piece 
 
Check condition of TIG torch, try other TIG torch 

 

Содержание TIG200DV-PD

Страница 1: ...www r techwelding co uk email sales r techwelding co uk Tel 01452 733933 Fax 01452 733939 TIG200DV PD DIGITAL TIG WELDER Dual Voltage 110V 240V OPERATION INSTRUCTIONS Version 2017 8...

Страница 2: ...2...

Страница 3: ...hine Product TIG200DV PD DIGITAL Serial No ___________________________________ Date of Purchase _____________________________ Where Purchased _____________________________ Whenever you request replace...

Страница 4: ...inute basis If the duty cycle is exceeded a thermal protector will shut machine off until the machine cools Technical Specifications Model No R Tech TIG200DV PD Input 240V AC 50 60Hz 22A 110V AC 50 60...

Страница 5: ...articles towards the welder An abundance of conductive material can cause plant failure Stacking This machine cannot be stacked Transport Unloading Never underestimate the weight of equipment never mo...

Страница 6: ...these contributing factors in mind installing equipment as per following instructions should minimize problems 1 Keep the welder input power lines as short as possible and enclose as much of them as...

Страница 7: ...50 60Hz supply It comes with a 3 metre mains cable attached Connect wires according to national coding Brown wire Live Blue wire Neutral Green Yellow Wire Earth Ground Connecting to a mains electrica...

Страница 8: ...chassis If experiencing localized interference when using machine connect workbench to this point using correct graded earth wire not normally used 3 Gas input connector Connect input gas hose ensuri...

Страница 9: ...to by inserting and twisting until tight and the earth clamp to work bench 4 Torch control socket 7 Pin Connect torch control plug To avoid a High Frequency shock keep the Tig torch in good condition...

Страница 10: ...Welding Fig 3 1 Negative power connector Connect the earth lead to by inserting and twisting until tight and the earth clamp to work bench 2 Positive power connector Connect the electrode holder by i...

Страница 11: ...slope Down Slope adjustment 0 5 seconds The main welding current decreases from main amperage to minimum amperage in time selected when weld finished 3 Main current control This adjusts the main weldi...

Страница 12: ...output of machine will be turned on and the arc will be started After the arc is started the output current will increase from the start min current to base main current in time selected by slope up R...

Страница 13: ...flowing after weld has finished this cools stops tungsten from getting contaminated We recommend a minimum of 6 seconds 10 Base current control Pulse min current adjustment This sets pulse minimum ba...

Страница 14: ...ows you to set the initial start current from 5A DC In 4T mode when trigger is pressed and held you will remain at start amps when you let go machine will then go to main set amps Do not set the start...

Страница 15: ...ch For torches with amperage control feature when selected the machine will provide amperage up to maximum preset in LED when torch control knob is turned up down 21 Selector knob When turned this wil...

Страница 16: ...n be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or ex...

Страница 17: ...rk resulting in a smaller heat affected zone which results in fewer deformations and reduced chance of cracking Welding in TIG mode with Remote foot pedal 1 Connect the Tig Torch to machine connect ea...

Страница 18: ...sired MMA options Arc Force Hot start time and Amps Fig 4 20 7 Strike arc and weld WARNING ELECTRIC SHOCK CAN KILL When machine is switched to MMA mode output terminals are always live take care and d...

Страница 19: ...orch and cables in good condition 4 Clean air vents to ensure proper air flow and cooling 5 The fan motor has sealed bearings which requires no maintenance Troubleshooting Service repair should only b...

Страница 20: ...tput Power light is lit Gas at torch end when trigger pressed Check torch condition possible break in torch power cable replace torch Machine keeps overheating Warning light is lit on machine Check if...

Страница 21: ...as hoses Black areas along weld bead 1 Clean any oily or organic contamination from the work piece 2 Tungsten electrode contaminated Replace or sharpen 3 Check for leaks or contamination on gas hoses...

Страница 22: ...ng current set to high reduce amperage or use thicker electrode Contaminated electrodes or material Electrode sticks in weld puddle Welding current is set too low Arc is too short keep electrode furth...

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