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amperage the base amperage will adjust to pulse amps %.

 

 

9. 

Pulse frequency adjustment

 

 
This can be adjusted as follows: 
 
DC Mode 0.1 to 500Hz 
AC Advanced Squarewave 0.1 - 250Hz 
AC Soft Square, Triangular and Sinewave 0.1 - 10Hz 
Advanced AC Pulse 0.1 - 10Hz

 

 

10. 

AC Frequency

 

 
Transformer based welders are normally fixed at 60Hz, due to the advanced inverter 
technology you can adjust from 20 - 250Hz. 
 
The higher the AC frequency the narrower the arc becomes allowing you to have a more 
precise weld bead and penetration. This can also quicken up travel speed and ideal for 
production welding. 
 
You will hear the pitch of the weld noise get higher, this is normal. 
 
Welding at lower frequency will give reduced control of arc and a wider weld pool. 
 

11. 

AC Balance 
 

This sets the % of electrode positive used during AC welding to provide a cleaning action 
as alloys have a oxide layer that has a higher melting temperature than the base metal and 
this needs to be lifted off. 
 
So you can control the amount of cleaning or penetration. 
 
Too much cleaning will cause the tungsten to wobble and split, Too little cleaning can result 
in a dirty dull weld. 
 
So as you increase the % the more cleaning will happen however less penetration will be 
achieved. 
 
For most situations a setting of 30 - 40% will give you a good clean weld finish, If you go 
above 50% you will find the tungsten will overheat and the end can fall of into weld pool. 
 
If you find you are getting tungsten wobble using 30-40% balance then you may need to go 
up a tungsten size. 

 

12. 

Down-Slope 
 

Adjustable from 0 - 25 seconds, This allows you to gradually decrease the amperage from 
main amps to end/final amps when using torch trigger operation. 
 

When using foot pedal ensure down-slope is set to 0 

 

 

13. 

End Amperage 
 

This allows you to set the end current from 5A DC and 10A AC. In 4T mode when trigger is 
pressed and held the second time you will remain at end amps, when you let go machine 
will then stop welding.  
 

Содержание POWER TIG 210EXT

Страница 1: ...www r techwelding co uk email sales r techwelding co uk Tel 01452 733933 Fax 01452 733939 POWER TIG 210EXT DIGITAL TIG WELDER OPERATION INSTRUCTIONS Version 2014 1...

Страница 2: ...2...

Страница 3: ...w for future reference This information can be found on data plate at rear of machine Product POWER TIG 210EXT DIGITAL Serial No ___________________________________ Date of Purchase __________________...

Страница 4: ...erloads beyond the output ratings and duty cycle as per machine specifications with thermostat protection of the output coils and rectifiers Welding Capability Duty Cycle The R Tech POWER TIG 210EXT D...

Страница 5: ...fety Precautions Read entire section before starting installation WARNING Electric Shock can kill Only qualified personnel should perform this installation Turn off input power at the fuse box before...

Страница 6: ...as where water rain is around Read and follow the Electric Shock Warnings in the safety section if welding must be performed under electrically hazardous conditions such as welding in wet areas or wat...

Страница 7: ...ne rating plate located at rear of machine Have a qualified electrician provide suitable input power as per national electrical codes Make sure machine is earthed grounded Make sure fuse or circuit br...

Страница 8: ...to an Engine Driven Generator If connecting this machine to an engine driven generator please ensure the following Minimum Generator KVA Output 7 0 KVA continuous Generator to be fitted with AVR autom...

Страница 9: ...hine is turned on by on switch it will then output power from aux socket Fig1 1 1 Main chassis earth bolt If you experience interference you can fit extra earth to this point Not normally used 2 Gas I...

Страница 10: ...to by inserting and twisting until tight and the earth clamp to work bench 4 Torch control socket 7 Pin Connect torch control plug To avoid a High Frequency shock keep the Tig torch in good condition...

Страница 11: ...ower connector Connect the earth lead to by inserting and twisting until tight and the earth clamp to work bench 2 Not used for MMA welding 3 Positive power connector Connect the electrode holder by i...

Страница 12: ...d release the green save LED will now light for about 2 seconds and then go out The parameters have now been stored The red select LED will then come back on if you make any more adjustments these wil...

Страница 13: ...um Note Start amps is used when using foot pedal as well so ensure this is set to above guide 5 Up Slope Adjustable from 0 25 seconds This allows you to gradually increase the amperage from start amps...

Страница 14: ...has a higher melting temperature than the base metal and this needs to be lifted off So you can control the amount of cleaning or penetration Too much cleaning will cause the tungsten to wobble and sp...

Страница 15: ...al However when using VRD sometimes it can be harder to strike the arc and you may need to scratch the electrode on work a bit more even more so with rusty dirty metals When welding with VRD you may n...

Страница 16: ...quence will occur Press and hold the Tig torch switch to start sequence The machine will open gas valve to start flow of shield gas after the set pre flow time to purge air from torch hose the welding...

Страница 17: ...switch when main weld is complete The machine will now decrease the welding output current to finish min in down slope time set Once at finish min output you can release the Tig torch switch to end we...

Страница 18: ...AC waveforms allowing very specialised welding to be carried out Advanced Squarewave is the default mode and offers excellent arc control Soft square and Sinewave are similar to older transformer sty...

Страница 19: ...n be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or ex...

Страница 20: ...fewer deformations and reduced chance of cracking There are no set rules for pulse welding as this is down to personal choice by the welder Welding in TIG mode with Remote foot pedal 1 Connect the Ti...

Страница 21: ...Fit MMA electrode holder to terminal on machine Fig 3 3 2 Fit earth lead to terminal on machine and to work piece Fig 3 1 3 Select stick on front panel Fig 4 15 4 Place electrode in holder 5 Select d...

Страница 22: ...orch and cables in good condition 4 Clean air vents to ensure proper air flow and cooling 5 The fan motor has sealed bearings which requires no maintenance Troubleshooting Service repair should only b...

Страница 23: ...tput Power light is lit Gas at torch end when trigger pressed Check torch condition possible break in torch power cable replace torch Machine keeps overheating Warning light is lit on machine Check if...

Страница 24: ...r leaks in torch gas hoses Black areas along weld bead 1 Clean any oily or organic contamination from the work piece 2 Tungsten electrode contaminated Replace or sharpen 3 Check for leaks or contamina...

Страница 25: ...ing current set to high reduce amperage or use thicker electrode Contaminated electrodes or material Electrode sticks in weld puddle Welding current is set too low Arc is too short keep electrode furt...

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