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3.  Pre-flow gas 

 

Adjustable from 0 - 25 seconds, this enables the backed up gas pressure to be released 
from torch before actual arc is started. Common settings for most application is about .3 to 
.5 seconds - If welding stainless steel etc sometimes a longer pre-flow is required.

 

 

4. 

Start Amperage

 

 
This allows you to set the initial start current from 5A DC and 10A AC. In 4T mode when 
trigger is pressed and held you will remain at start amps, when you let go machine will then 
go to main set amps.  
 
Do not set the start amperage too low for tungsten size otherwise you may experience 
sluggish / non arc starting. I.E A 3.2mm tungsten is for high range 160+ amps welding, so 
you would not need to set start amps at 5. The thicker the tungsten used the higher the 
start amperage has to be. We recommend to achieve faster arc starting:- 
 
1.0mm Tungsten - 5 Amps minimum 
1.6mm Tungsten - 15-20 Amps minimum 
2.4mm Tungsten - 40 Amps minimum 
3.2mm Tungsten - 60 Amps minimum 
 
Note: 

Start amps is used when using foot pedal as well, so ensure this is set to 

above guide. 

 

5. 

Up-Slope 
 

Adjustable from 0 - 25 seconds, This allows you to gradually increase the amperage from 
start amps to main amps when using torch trigger operation. 
 
When using foot pedal ensure up-slope is set to 0 or  you may experience sluggish arc 
starting. 
 

6. 

Main current control

 

 
This adjusts the main welding current and is shown in L.E.D (Fig 4.24) when welding is in 
process. 
 
Welding range AC is 10A to 210A 
Welding range DC is 5A to 210A 
 

7. 

Pulse width adjustment (pulse on time)

 

 
When pulse welding you have the main (peak) amperage and base (background) 
amperage set. By adjusting the width you determine which will be more prominent, the 
pulse or the base. This is adjustable from 5-95%. At a low % the base current will be on 
long so you will reduce heat input. At a high % the pulse current will be more prominent so 
you will get increased heat input.. 
 

8.  Pulse amps % 

 

This sets the base amperage as a % of main amps set. 
 
I.E if mains amperage is 120A and you set to 50%, base amps will be 60A 
 
You can use the remote foot pedal and as you depress the pedal and raise the main 

Содержание POWER TIG 210EXT

Страница 1: ...www r techwelding co uk email sales r techwelding co uk Tel 01452 733933 Fax 01452 733939 POWER TIG 210EXT DIGITAL TIG WELDER OPERATION INSTRUCTIONS Version 2014 1...

Страница 2: ...2...

Страница 3: ...w for future reference This information can be found on data plate at rear of machine Product POWER TIG 210EXT DIGITAL Serial No ___________________________________ Date of Purchase __________________...

Страница 4: ...erloads beyond the output ratings and duty cycle as per machine specifications with thermostat protection of the output coils and rectifiers Welding Capability Duty Cycle The R Tech POWER TIG 210EXT D...

Страница 5: ...fety Precautions Read entire section before starting installation WARNING Electric Shock can kill Only qualified personnel should perform this installation Turn off input power at the fuse box before...

Страница 6: ...as where water rain is around Read and follow the Electric Shock Warnings in the safety section if welding must be performed under electrically hazardous conditions such as welding in wet areas or wat...

Страница 7: ...ne rating plate located at rear of machine Have a qualified electrician provide suitable input power as per national electrical codes Make sure machine is earthed grounded Make sure fuse or circuit br...

Страница 8: ...to an Engine Driven Generator If connecting this machine to an engine driven generator please ensure the following Minimum Generator KVA Output 7 0 KVA continuous Generator to be fitted with AVR autom...

Страница 9: ...hine is turned on by on switch it will then output power from aux socket Fig1 1 1 Main chassis earth bolt If you experience interference you can fit extra earth to this point Not normally used 2 Gas I...

Страница 10: ...to by inserting and twisting until tight and the earth clamp to work bench 4 Torch control socket 7 Pin Connect torch control plug To avoid a High Frequency shock keep the Tig torch in good condition...

Страница 11: ...ower connector Connect the earth lead to by inserting and twisting until tight and the earth clamp to work bench 2 Not used for MMA welding 3 Positive power connector Connect the electrode holder by i...

Страница 12: ...d release the green save LED will now light for about 2 seconds and then go out The parameters have now been stored The red select LED will then come back on if you make any more adjustments these wil...

Страница 13: ...um Note Start amps is used when using foot pedal as well so ensure this is set to above guide 5 Up Slope Adjustable from 0 25 seconds This allows you to gradually increase the amperage from start amps...

Страница 14: ...has a higher melting temperature than the base metal and this needs to be lifted off So you can control the amount of cleaning or penetration Too much cleaning will cause the tungsten to wobble and sp...

Страница 15: ...al However when using VRD sometimes it can be harder to strike the arc and you may need to scratch the electrode on work a bit more even more so with rusty dirty metals When welding with VRD you may n...

Страница 16: ...quence will occur Press and hold the Tig torch switch to start sequence The machine will open gas valve to start flow of shield gas after the set pre flow time to purge air from torch hose the welding...

Страница 17: ...switch when main weld is complete The machine will now decrease the welding output current to finish min in down slope time set Once at finish min output you can release the Tig torch switch to end we...

Страница 18: ...AC waveforms allowing very specialised welding to be carried out Advanced Squarewave is the default mode and offers excellent arc control Soft square and Sinewave are similar to older transformer sty...

Страница 19: ...n be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or ex...

Страница 20: ...fewer deformations and reduced chance of cracking There are no set rules for pulse welding as this is down to personal choice by the welder Welding in TIG mode with Remote foot pedal 1 Connect the Ti...

Страница 21: ...Fit MMA electrode holder to terminal on machine Fig 3 3 2 Fit earth lead to terminal on machine and to work piece Fig 3 1 3 Select stick on front panel Fig 4 15 4 Place electrode in holder 5 Select d...

Страница 22: ...orch and cables in good condition 4 Clean air vents to ensure proper air flow and cooling 5 The fan motor has sealed bearings which requires no maintenance Troubleshooting Service repair should only b...

Страница 23: ...tput Power light is lit Gas at torch end when trigger pressed Check torch condition possible break in torch power cable replace torch Machine keeps overheating Warning light is lit on machine Check if...

Страница 24: ...r leaks in torch gas hoses Black areas along weld bead 1 Clean any oily or organic contamination from the work piece 2 Tungsten electrode contaminated Replace or sharpen 3 Check for leaks or contamina...

Страница 25: ...ing current set to high reduce amperage or use thicker electrode Contaminated electrodes or material Electrode sticks in weld puddle Welding current is set too low Arc is too short keep electrode furt...

Страница 26: ...26...

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