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Operating Machine

 

 
 

Once you have set machine up as per above instructions. 

 

1.  Select welding voltage (power) required on front panel 

 

2.  Select wire feed speed required on ‘wire speed’ knob  

 

3.  Set ARC force switch to middle position for medium weld inductance (know as choke 

on traditional welding power sources)  
 
Low setting = Soft ARC (less splatter & penetration)  
High setting = Strong ARC (more penetration) 

 

4.  Ensure you are wearing the correct safety clothes & equipment for welding (I.E Welding 

mask, gloves, apron etc) 
 

5.  Press torch trigger to start welding process and adjust welding current knob to adjust 

wire feed accordingly.  
 
Note: You can finely adjust the welding current knob to fine tune weld arc length to 
either DIP or SPRAY welding 
 
DIP is when the wire is melting very close to the workpiece (Short arc length) 
 
SPRAY is when the wire is melting far away from workpiece (Long arc length) 

 

6.  When welding actual voltage and amperage will be shown in corresponding LED 

display meters on machine 
 
 

1.  Tips on welding aluminium

 

 
When welding aluminium as the wire is much softer than steel wire you have to fit a 
teflon liner in place of the steel liner in mig torch, this is so the wire feeds much 
smoother and stops it snarling at rollers. 
 
To fit a teflon liner, remove steel liner from torch and fit teflon liner so you have 
about 10 inches left coming out end of mig torch at the machine end. In the brass 
euro body where torch fits onto you will see a brass guide tube, remove this tube 
(you will have to remove circlip to allow this) and fit torch to machine and cut off 
excess teflon liner as required. You want the teflon liner to get as close to the wire 
feed rollers as possible. Best way to cut liner is with a sharp stanley knife blade. 
 
Adjust the wire tensioner to minimum pressure and tighten down until wire is 
gripped, too much pressure will deform wire and end up with snarls by rollers. 
 
The INV160 is fitted with rollers suitable for both steel and alloy wire as standard 
 
Fit oversize welding tip. These are available and have and ‘A’ after tip size. I.E 0.8A 
where as for steel wire it would just say 0.8 
 

2.  Tips on using gasless wire 

 

When using gasless wire is may be required to change the polarity of the arc. This 
can be done simply by reversing the cables inside wire feed cabinet 
 
Gas wire = Positive torch   –   Negative  work (machine is set as standard) 

Содержание INV160

Страница 1: ...www r techwelding co uk email sales r techwelding co uk Tel 01452 733933 Fax 01452 733939 INV160 PORTABLE INVERTER MIG WELDER OPERATION INSTRUCTIONS...

Страница 2: ...2...

Страница 3: ...Product MIG INV160 Serial No ___________________________________ Date of Purchase _____________________________ Where Purchased _____________________________ Whenever you request replacement parts or...

Страница 4: ...ithin its output capacity of 160 Amps DC Equipment Limitations The R Tech INV160 is protected from overloads beyond the output ratings and duty cycle as per machine specifications with thermostat prot...

Страница 5: ...m Failure to observe these precautions can result in excessive operating temperatures which can lead to plant failure Grinding Do not direct grinding particles towards the welder An abundance of condu...

Страница 6: ...edback into power lines 4 Interference from re radiation by un grounded metallic objects Keeping these contributing factors in mind installing equipment as per following instructions should minimize p...

Страница 7: ...ically live parts The INV160 Mig Welder requires a 240V 50 60Hz 1 Phase supply It requires a 13A supply It comes with a 3 metre mains cable attached Connect wires according to national coding Brown wi...

Страница 8: ...or and then turn retaining ring clockwise to secure Ensure torch is secured tightly to avoid weld power problems To avoid electric shock keep the Mig torch in good condition and replace if any of the...

Страница 9: ...This feature allows you to record this value along with the preset welding voltage for easy setup to specific job when several different welding jobs are being done 3 Arc Force Gives further adjustmen...

Страница 10: ...by your company 6 Warning LED This warning light will come on under these situations Duty cycle of machine has been exceeded the machine will stop working and the fan will continue to run until machin...

Страница 11: ...too little pressure wire will slip when welding causing unwanted Burnback into tips 3 Wire Feed Drive Assy Make sure rollers are correct size for wire diameter selected to change roller size release...

Страница 12: ...n be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or ex...

Страница 13: ...el wire you have to fit a teflon liner in place of the steel liner in mig torch this is so the wire feeds much smoother and stops it snarling at rollers To fit a teflon liner remove steel liner from t...

Страница 14: ...itchgear Failure to maintain plant can void manufacturers warranty 2 Inspect input and output cables hoses for fraying and cuts replace if damaged present 3 Keep mig torch and earth cables in good con...

Страница 15: ...d Check wire feed unit protecting fuse on rear of machine if blown replace with new fuse of same rating If fuse flows again contact R Tech Machine keeps overheating Warning light is lit on machine Che...

Страница 16: ...16 Wiring Diagram...

Страница 17: ...17...

Страница 18: ...18...

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