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Industrial Series

Quincy Compressor

50263-106, October 2004

13

3501 Wisman Lane, Quincy IL - 62305-3116

the system pressure.

• Give compressor overall visual inspection and be

sure safety guards are in place.

• Check for any unusual noise or vibration.

Weekly

• Pull on the ring of the pressure relief valves to

make sure they are operating correctly. Air pres-
sure should escape when the ring is pulled. 

 (Re-

fer to Fig. 11.)

• Check all pressurized components for rust, crack-

ing or leaking. Immediately discontinue use of
the equipment and relieve all system pressure if
any of these problems are discovered. Do not use
the equipment until it has been inspected and
repaired by a qualified mechanic.

• Clean the exterior surfaces of the compressor.

• Check the air filter and replace if necessary.

• Check system for air &/or lubricant leaks.

Monthly

• Check belt tension.

• Check flywheel retaining screws.

Every 6 Months (or every 500* hrs.)

• Change lubricant.

*

Intervals may be extended to 1000 hrs. when Quin-

Cip lubricant is used. (Change more frequently in
harsher conditions.)

Lubrication

Before starting this compressor, check the lubricant
level. It should register between the high and low
level marks on the dipstick. Remove the dipstick to
add lubricant to the crankcase. Do not overfill.

Approximate Crankcase Lubricant Capacity

QTS-1 = 6.7 oz. (200 ml.) of Quin-Cip

®

QTS-3 = 12 oz. (354 ml.) of Quin-Cip

®

QTS-5 = 39 oz. (1150 ml.) of Quin-Cip

®

Quin-Cip lubricant has proven under extensive

testing to minimize friction and wear, limit lubricant
carryover, and reduce carbon and varnish deposits.
It will support the performance characteristics and
life designed into all Quincy compressors and is
highly recommended. Quin-Cip is available from
your local Quincy distributor in several container
sizes. Refer to the parts manual for part numbers.

A non-detergent SAE 10W, SAE 20W or SAE 30

weight lubricant may be used in your compressor.
Refer to the chart below to determine which viscosity
to use for your application.

Ambient Temperature

SAE Viscosity

0-32°F

SAE 10W

32-80° F

SAE 20W

60-104°F

SAE 30

Detergent lubricants are not recommended be-

cause they have a tendency to foam when used in
compressors.

Condensation

Rust can form inside the crankcase and on internal
components as a result of condensation. A compres-
sor must operate long enough during each run cycle
to reach full operating temperature in order to re-
duce the risk of condensation.

CAUTION!

Lubricant that appears milky on the dipstick may
have mixed with condensate. Failure to replace
contaminated lubricant will result in damage to the
compressor and may void warranty.

Condensation can also form in the air tank of your

compressor. When this happens, a mixture of air and
moisture will be expelled through the service valve
and into whatever is connected to the valve (e.g. air
hoses, metal air lines, pneumatic tools, spray guns).
An in-line filter or dryer, available from your local
Quincy distributor, may be required to eliminate the
moisture.

Condensation in the air tank can be kept to a

minimum by draining the tank on a daily basis. This
also reduces the risk of rust developing and weak-
ening the tank.

Belt Alignment & Adjustment

Drive belts tend to stretch with normal use and
require adjustment periodically (check monthly). In
order to adjust the drive belt the belt guard must be
removed. Prior to removing the belt guard, follow the
procedures outlined under MAINTENANCE.

Pix 1162

QTS belt alignment

edge of straightedge

should touch outer rim

of flywheel at two places;

belt should run parallel to straightedge

View From Top of Compressor Unit

Fig. 14 Typical Belt Alignment

Pix 1162

Содержание QTS Series

Страница 1: ...entirety and understood prior to installation by all personnel who install operate and or maintain this product Manual No 50263 106 October 2004 Edition Instruction Manual QTS QTS QTS QTS QTS Industr...

Страница 2: ...received a completed warranty registration card within thirty 30 days of your purchase of this compressor or at the time service is requested you must be prepared to provide proof of purchase in the f...

Страница 3: ...t motor only DANGER Under no circumstances should a compressor be used in an area where toxic volatile or corrosive agents are used or stored near the compressor This instruction manual and any instru...

Страница 4: ...iring Schematic for 120 VAC Single Phase 1 Thru 5 h p Stationary Units WP 1753A Fig 2 Wiring Schematic for 240 VAC Single Phase 1 Thru 5 h p Portable Units WP 1753C Fig 4 Wiring Schematic for 240 VAC...

Страница 5: ...16 Fig 5 Four Cylinder Single Stage 3 Phase Units With 1750 RPM Motor Only Wiring Schematic WP1744A Magnetic Starter Contactor Overload Relay Connect incoming power lines at screw terminals L1 L2 L3 C...

Страница 6: ...nections at screw terminals L1 L2 Fig 6 Four Cylinder Single Stage Single Phase Units With 1750 RPM Motor Only Wiring Schematic WP1744B Magnetic Starter Contactor Overload Relay Connect incoming power...

Страница 7: ...pacitor Start Capacitor Run 3450 RPM Motor Only Wiring Schematic WP1753 Install incoming power line connections at screw terminals L1 L2 Pressure Switch Connect incoming power line at this screw termi...

Страница 8: ...L 62305 3116 Fig 8 Single Phase MDR Pressure Switch Overload Relay 1750 RPM Motor Connection Diagram Rated 22 30 Amps Connect incoming power lines at screw terminals L1 L2 Pressure Switch CAUTION Veri...

Страница 9: ...a problem Do not operate the compressor until the source has been identified and corrected by a qualified techni cian Electrical Information The installation electric motor wiring and all elec trical...

Страница 10: ...tment instructions from the manufacturer includedintheenvelopeshippedwith the compressor unit Pressure Relief Valves Pressure relief valves aid in preventing system fail ures by relieving system press...

Страница 11: ...other contaminants Compressed Air Discharge System All parts of the discharge piping should fit so as not to create any stress between the piping and connec tions WARNING Discharge piping can exceed 3...

Страница 12: ...ing It could restart at any time Follow all safety precautions outlined in MAIN TENANCE Step 1 Basic compressors are shipped without lu bricant in the crankcase Add lubricant per specifications Refer...

Страница 13: ...dicatethepresenceofcondensedliquids Refer to TROUBLESHOOTING Drain the air tank drop legs and moisture traps in air distribution system Tank s subjected to freezing temperatures may contain ice Store...

Страница 14: ...distributor in several container sizes Refer to the parts manual for part numbers A non detergent SAE 10W SAE 20W or SAE 30 weight lubricant may be used in your compressor Refer to the chart below to...

Страница 15: ...uns parallel to the straightedge Use a wheel puller to move the motor pulley on the shaft Properly adjusted a 3 pound pressure applied to the belt between the motor pulley and the compres sor flywheel...

Страница 16: ...aximum pressure will void the warranty and may cause personal injury Step 3 Turn clockwise to increase unload pres sure turn counterclockwise to decrease unloadpressure Holdpositionwithwrench and proc...

Страница 17: ...Industrial Series Quincy Compressor 50263 106 October 2004 16 3501 Wisman Lane Quincy IL 62305 3116 DECAL LOCATIONS...

Страница 18: ...Industrial Series Quincy Compressor 50263 106 October 2004 17 3501 Wisman Lane Quincy IL 62305 3116 TYPICAL DECAL LOCATIONS FOR VERTICAL UNITS model QT 5 vertical unit shown...

Страница 19: ...used 3 Replace check valve or unloader 4 Check with voltmeter 5 Replace with correctly sized motor 6 Check for proper size fuse 7 Replace motor 8 Change power cord voltage of motor to match voltage o...

Страница 20: ...fer to Belt Alignment Adjustment 11 Replace motor 12 Move the compressor to a well ventilated area 13 Change power cord voltage of motor to match voltage of power source PROBLEM CAUSES CORRECTION 1 Re...

Страница 21: ...ed up to high enough pressure faulty regulator 11 Insufficient pressure at tool or accessory 1 Contact qualified electrician 1 Reversed wiring polarity 10 Compressor runs backwards 1 Change lubricant...

Страница 22: ...der head cooling fins 3 Unit is undersized for applica tion 4 Insufficient lubrication 5 Compressor runs backwards 6 One or more head valves failing to seat properly 7 Damaged cylinder head gasket 8 R...

Страница 23: ...n thirty 30 days after receipt of notification of readiness for shipment Claims for shortages will be deemed to have been waived if not made in writing with ten 10 days after the receipt of the materi...

Страница 24: ...he instruction manual provided with Quincy Compressor products as well as any instructions supplied by manufacturers of supporting equipment should be read and understood prior to performing maintenan...

Страница 25: ......

Страница 26: ...Systems ocating Systems ocating Systems ocating Systems 217 222 7700 Air Master Air Master Air Master Air Master Air Master 217 277 0270 E mail E mail E mail E mail E mail info quincycompressor com We...

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