background image

 

 4

 

 

Code

 

system

 

 

Example

 

to

 

clarify

 

the

 

code:

 

QT20SSEETE

5SSN

 

(in

 

italic)

 

 

Position

 

Designation

 

Pump

 

Sizes

 

1

2

 

QuattroTec

 

QT

 

QT

 

QT

 

3

4

 

Size

 

10

 

20

 

30

 

5

 

Material

 

Pump

 

Chamber

 

S

 ‐ 

316L

 

A

 ‐ 

1.4539

 

P

 ‐ 

PP

 

S

 ‐ 

316L

 

A

 ‐ 

1.4539

 

P

 ‐ 

PP

 

S

 ‐ 

316L

 

A

 ‐ 

1.4539

 

P

 ‐ 

PP

 

6

 

Diaphragm

 

S

 ‐ 

Santoprene

 

S

 ‐ 

Santoprene

 

S

 ‐ 

Santoprene

 

E

 ‐ 

EPDM

 

(only

 

with

 

5°)

7

 

Valves

 

E

 ‐ 

EPDM

 

E

 ‐ 

EPDM

 

E

 ‐ 

EPDM

 

8

 

O

Ring

 

E

 ‐ 

EPDM

 

E

 ‐ 

EPDM

 

E

 ‐ 

EPDM

 

9

 

Connector

 

Type

 

T

 ‐ 

TC

 

W

‐ 

Buttwelding

 

end

 

T

 ‐ 

TC

 

W

‐ 

Buttwelding

 

end

 

T

 ‐ 

TC

 

W

‐ 

Buttwelding

 

end

 

10

 

Connector

 

Size

 

B

‐ 

1/4"

 

E

‐ 

3/4"

 

G

‐ 

1

1/2"

 

11

 

‐ 

‐ 

‐ 

‐ 

12

 

Shaft

 

5

 ‐ 

  

3

 ‐ 

  

5

 ‐ 

  

3

 ‐ 

  

5

 ‐ 

  

6

 ‐ 

  

13

 

Ring

 

Drive

 

S

 ‐ 

Flange

 

IEC

 

Motor

 

A

 ‐ 

Flange

 

NEMA

 

Motor

 

D

 ‐ 

Diaphragm

 

monitoring

 

IEC

 

E

 ‐ 

Diaphragm

 

monitoring

 

NEMA

 

S

 ‐ 

Flange

 

IEC

 

Motor

 

A

 ‐ 

Flange

 

NEMA

 

Motor

 

D

 ‐ 

Diaphragm

 

monitoring

 

IEC

 

E

 ‐ 

Diaphragm

 

monitoring

 

NEMA

 

S

 ‐ 

Flange

 

IEC

 

Motor

 

A

 ‐ 

Flange

 

NEMA

 

Motor

 

D

 ‐ 

Diaphragm

 

monitoring

 

IEC

 

E

 ‐ 

Diaphragm

 

monitoring

 

NEMA

 

14

 

Motor

 

S

 ‐ 

IEC

 

AC

 

Motor

 

N

 ‐ 

no

 

Motor

 

T

 ‐ 

ATEX

 

S

 ‐ 

IEC

 

AC

 

Motor

 

N

 ‐ 

no

 

Motor

 

T

 ‐ 

ATEX

 

S

 ‐ 

IEC

 

AC

 

Motor

 

N

 ‐ 

no

 

Motor

 

T

 ‐ 

ATEX

 

15

 

Baseplate

Housing

 

N

 ‐ 

no/no

 

N

 ‐ 

no/no

 

B

 ‐ 

yes/no

 

N

 ‐ 

no/no

 

 
 

OPERATION

 

IN

 

EXPLOSION

PROOF

 

AREAS

 

AND

 

FOR

 

FLAMMABLE

 

LIQUIDS

 

(REG.

NO.

 

PTB:

 

03

 

ATEX

 

D004)

 

 

For

 

flammable

 

liquids

 

as

 

well

 

as

 

for

 

applications

 

in

 

explosion

proof

 

areas

 

QuattroTec

 

pumps

 

in

 

the

 

standard

 

version

 

may

 

not

 

be

 

used.

 

The

 

stainless

 

steel

 

pump

 

unit

 

meets

 

this

 

requirement,

 

but

 

not

 

the

 

used

 

standard

 

version

 

of

 

the

 

electric

 

motor,

 

coupling

 

etc.

 

Corresponding

 

ATEX

 

approved

 

equipment

 

is

 

available

 

as

 

option.

 

The

 

grounding

 

should

 

be

 

made

 

on

 

the

 

specially

 

marked

 

location.

 

All

 

other

 

pump

 

components

 

are

 

conductively

 

interconnected.

 

QuattroTec

 

pumps

 

in

 

the

 

corresponding

 

ATEX

 

version

 

are

 

suitable

 

to

 

be

 

used

 

in

 

explosion

 

areas

 

of

 

the

 

category

 

2

 

and

 

3,

 

atmosphere

 

G/D,

 

which

 

are

 

liable

 

to

 

the

 

2014/34/EU.

 

 

Piping

 

systems

 

and

 

product

 

connections

 

have

 

to

 

be

 

grounded

 

separately.

 

To

 

avoid

 

ignition

 

hazards

 

the

 

formation

 

of

 

dust

 

deposits

 

on

 

the

 

pumps

 

must

 

be

 

prevented.

 

In

 

explosion

 

proof

 

areas

 

repair

 

working

 

only

 

after

 

careful

 

inspection

 

of

 

the

 

practicability

 

and

 

only

 

with

 

appropriate

 

tools.

 

For

 

the

 

ATEX

 

marking

 

according

 

to

 

2014/34/EU

 

please

 

see

 

the

 

attached

 

conformity

 

declaration

 

and

 

the

 

according

 

pump

 

label.

 

 

 
 
 
 

Содержание QT 10

Страница 1: ...RATIN NG AND INST TALLA Read ATION Qu Q Diap Origin d carefully N INST uattr Seri Quate phragm QT QT QT nal Inst y before p TRUCT roTe ies rnary m Pum 10 20 30 tructio pump inst TIONS ec mp on tallat...

Страница 2: ...ety instructions 11 Maintenance and servicing 14 Disassemby assembly QT10 15 Pump chamber 15 Elastomers 15 Shaft bearing cap unit 15 Tightening torques 16 Exploded views 16 Spare part kits 18 Dimensio...

Страница 3: ...ical damages At sealing areas or connections liquid can be released uncontrollably then STORAGE In general the QuattroTec pump is delivered operational and packaged If the unit is not installed right...

Страница 4: ...e Housing N no no N no no B yes no N no no OPERATION IN EXPLOSION PROOF AREAS AND FOR FLAMMABLE LIQUIDS REG NO PTB 03 ATEX D004 For flammable liquids as well as for applications in explosion proof are...

Страница 5: ...ves EPDM EPDM EPDM Standard Diaphragm Santoprene Santoprene Santoprene O Rings EPDM EPDM EPDM Motor Type AC motor AC motor AC motor Pump Speed Range rpm 75 3000 50 2400 30 1200 Rated Speed 50Hz rpm 28...

Страница 6: ...r to water ng at the ch fter the final S at ambient arts above w l assembly of temperatur were ascerta f the pump 0 psi 0 psi re and discha ained with n 43 ps 43 psi arge pressur new diaphra si 87 p 8...

Страница 7: ...QT 30 0 psii 43 p psi 87 psi 7...

Страница 8: ...ification from the pump for the maximum allowed pressure 3 High inlet pressure In case of high inlet pressure e g due to high filling level of the feeding vessel we recommend to install a pressure red...

Страница 9: ...anyone should acquaint oneself with the explanations of the chapter troubleshooting see page 27 Only by this the defect quickly can be realized and eliminated in case of trouble Problems which cannot...

Страница 10: ...50 C at 80 of the maximum RPM for approximately 30 min Check before if surrounding conditions e g pipe diameter system pressure rating allow to operate the pump at this speed 3 Final rinse with pure w...

Страница 11: ...ctions In case of non compliance with the safety instructions may cause danger to personnel equipment and environment It can cause for example Failure of the proper function of the pump system Failure...

Страница 12: ...dmissible modes of operation A safety operation of the pump is ensured only by an appropriate use according to the specific data of the enclosed pump data sheet The values limitations given in the dat...

Страница 13: ...generate an infinitely high pressure even at low speed rpm Prior to each start of the pump check and make sure that the discharge line is not closed or restricted The design of the discharge line mus...

Страница 14: ...it may be necessary to shorten the maintenance intervals for the elastomers significantly In case that the diaphragm broke it needs to be replaced Then it is also recommended to check the ball bearing...

Страница 15: ...he hexagon so he whole comp he hexagon so ixingring Pos sketch below he hexagon so ixingring Pos sketch below the shaft bea the locking scr the hexagon s the hexagon s he whole com assembly di dentifi...

Страница 16: ...ning torque Nm 2 6 Hex tip screw driver 2 5 mm 2 2 9 Hex tip screw driver 3 mm 4 2 7 Screwdriver for slotted cheese head screw 2 5 2 2 Hex tip screw driver 2 mm 0 6 Components QT10 Drive unit A ring d...

Страница 17: ...17 Pump chamber incl connections QT10 C Drive unit QT10 A...

Страница 18: ...t valve EPDM 1 Outlet valve EPDM 1 O ring kit EPDM Quantity Spare part kit QT10 Shaft Bearing Cap Unit Order No pre assembled consisting of SQT10 5 1 Excentric shaft 5 3 Bearing 1 Bearing holder 1 Bea...

Страница 19: ...mbling please n he hexagon so ixingring Pos sketch below e shaft bearin ol x tip screw drive x tip screw drive x tip screw drive x tip screw drive the locking scr the hexagon s the hexagon s he whole...

Страница 20: ...20 Components QT20 Drive unit A ring drive B pump chamber C Ring drive QT20 B...

Страница 21: ...21 Pump chamber incl connections QT20 C Drive unit QT20 A...

Страница 22: ...lve EPDM 1 Outlet valve EPDM 1 O ring kit EPDM Quantity Spare part kit QT20 Shaft Bearing Cap Unit Order No pre assembled consisting of SQT20 5 1 Excentric shaft 5 3 Bearing 1 Bearing holder 1 Bearing...

Страница 23: ...the lash for he hexagon so ixingring Pos sketch below e shaft bearin ol x tip screw drive x tip screw drive x tip screw drive x tip screw drive the locking scr the hexagon s the hexagon s he whole com...

Страница 24: ...24 Components QT30 Drive unit A ring drive B pump chamber C base plate D Ring drive QT30 B...

Страница 25: ...25 Pump chamber incl connections QT30 C Drive unit and base plate QT30 A D...

Страница 26: ...valve EPDM 1 O ring kit EPDM Quantity Spare part kit QT20 Shaft Bearing Cap Unit Order No pre assembled consisting of SQT30 6 1 Excentric shaft 5 3 Bearing 1 Bearing holder 1 Bearing cap incl 3 resp 5...

Страница 27: ...he liquid to be pumped 8 X X Check pressure head open valve in discharge line completely remove obstruction in discharge line 9 X X The diameters of the pipes in suction or pressure line are too small...

Страница 28: ...nstalled in the ring drive unit Plastic pump chamber with pressure plate Please regard the corresponding additional information and manufacturer manuals Subject to change without notice 2016 09 ALMATE...

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