Quattroflow QT 10 Скачать руководство пользователя страница 13

 

 

13

 

 

responsible

 

to

 

perform

 

a

 

proper

 

method

 

of

 

testing

 

if

 

the

 

pump

 

should

 

be

 

applied

 

for

 

his

 

specific

 

application.

 

The

 

chemical

 

and

 

thermal

 

compatibility

 

of

 

the

 

elastomeric

 

parts

 

of

 

the

 

pump

 

with

 

the

 

fluid

 

that

 

will

 

be

 

pumped

 

are

 

to

 

be

 

checked

 

by

 

the

 

operator

 

before

 

the

 

first

 

process

 

run.

 

E.g.

 

Oily,

 

fatty

 

fluids

 

or

 

solvents

 

might

 

cause

 

a

 

swelling

 

and/or

 

destruction

 

of

 

the

 

elastomeric

 

components.

 

If

 

in

 

doubt,

 

please

 

contact

 

the

 

manufacturer!

 

 

Operating

 

the

 

pump

 

in

 

humid

 

or

 

aggressive

 

air

 

can

 

cause

 

damages

 

to

 

the

 

motor

 

and

 

control

 

box.

 

 

The

 

control

 

box

 

should

 

not

 

be

 

exposed

 

to

 

spray/splash

 

water

 

or

 

to

 

heat

 

sources.

  

 

Depending

 

on

 

the

 

conditions

 

of

 

operation,

 

the

 

liquid

 

conveyed

 

might

 

escape

 

from

 

the

 

pump

 

in

 

case

 

of

 

a

 

diaphragm

 

rupture.

 

For

 

further

 

safety

 

requirements

 

the

 

optional

 

equipment

 

diaphragm

 

monitoring

 

is

 

recommended.

 

 

Pools

 

of

 

liquid

 

which

 

appear

 

in

 

the

 

near

 

outer

 

area

 

of

 

the

 

pump

 

have

 

to

 

be

 

inspected

 

on

 

danger

 

potential,

 

if

 

necessary

 

safety

 

measures

 

are

 

to

 

be

 

taken.

 

 

Chemical

 

and

 

biological

 

reactions

 

in

 

the

 

product

 

chamber

 

of

 

the

 

pump

 

(mixture

 

of

 

different

 

substances)

 

and

 

the

 

freezing

 

of

 

the

 

liquid

 

have

 

to

 

be

 

avoided.

 

 

To

 

avoid

 

corrosion

 

the

 

contact

 

of

 

aggressive

 

solutions

 

(e.g.

 

NaCl,

 

HCl)

 

with

 

the

 

inner

 

and

 

outer

 

stainless

 

steel

 

surfaces

 

of

 

the

 

pump

 

has

 

to

 

be

 

prevented.

  

 

The

 

Quattroflow

 

pump

 

is

 

a

 

positive

 

displacement

 

pump

 

and

 

can

 

theoretically

 

generate

 

an

 

infinitely

 

high

 

pressure

 

even

 

at

 

low

 

speed

 

(rpm).

 

Prior

 

to

 

each

 

start

 

of

 

the

 

pump

 

check

 

and

 

make

 

sure

 

that

 

the

 

discharge

 

line

 

is

 

not

 

closed

 

or

 

restricted.

 

The

 

design

 

of

 

the

 

discharge

 

line

 

must

 

not

 

build

 

up

 

a

 

pressure

 

of

 

>

 

6

 

bar

 

(87

 

psi).

 

 

If

 

suction

 

and/or

 

discharge

 

line

 

are

 

flexible

 

tubing,

 

then

 

make

 

sure

 

that

 

these

 

tubing

 

do

 

have

 

the

 

proper

 

pressure

 

rating

 

for

 

the

 

full

 

range

 

of

 

temperatures

 

that

 

are

 

applied.

 

 

Please

 

follow

 

the

 

general

 

safety

 

guidelines

 

when

 

handling

 

chemical

 

fluids

 

(wear

 

gloves

 

and/or

 

glasses)

 

before

 

the

 

pump

 

chamber

 

will

 

be

 

opened.

 

 

Never

 

operate

 

the

 

pump

 

without

 

coupling

 

protection.

 

 

Quattroflow

 

pumps

 

can

 

lead

 

to

 

bruises

 

when

 

lifting,

 

sinking

 

or

 

assembling

 

them.

 

Appropriate

 

accessories

 

and

 

safety

 

equipment

 

are

 

to

 

be

 

used.

 

Big

 

and

 

heavy

 

modules

 

have

 

to

 

fixed

 

and

 

secured

 

to

 

lifting

 

gears

 

when

 

transporting/replacing

 

them.

 

 

Disconnect

 

mains

 

before

 

doing

 

any

 

maintenance!

 

The

 

housing

 

of

 

the

 

control

 

box

 

or

 

the

 

motor

 

is

 

to

 

be

 

opened

 

only

 

by

 

skilled

 

personnel.

 

Check

 

the

 

electrical

 

cables

 

before

 

connecting

 

to

 

mains

 

supply.

 

 

During

 

all

 

maintenance

 

work

 

it

 

has

 

to

 

be

 

ensured

 

that

 

no

 

explosive

 

atmosphere

 

can

 

arise.

 

Appropriate

 

protection

 

equipment

 

is

 

recommended.

 

The

 

Quattroflow

 

1200S

 

must

 

not

 

be

 

operated

 

in

 

explosion

proof

 

areas.

 

Special

 

versions

 

for

 

“ATEX”

 

applications

 

are

 

available.

 

Please

 

contact

 

the

 

manufacturer.

 

 

Inadmissible

 

modes

 

of

 

operation,

 

arbitrary

 

reconstruction,

 

spare

 

parts

 

production

 

and/or

 

any

 

changes

 

of

 

the

 

design

 

(without

 

admission

 

of

 

the

 

manufacturer)

 

may

 

cancel

 

the

 

liability

 

for

 

the

 

consequences

 

resulting

 

there

 

from.

 

 
 

 

 

Содержание QT 10

Страница 1: ...RATIN NG AND INST TALLA Read ATION Qu Q Diap Origin d carefully N INST uattr Seri Quate phragm QT QT QT nal Inst y before p TRUCT roTe ies rnary m Pum 10 20 30 tructio pump inst TIONS ec mp on tallat...

Страница 2: ...ety instructions 11 Maintenance and servicing 14 Disassemby assembly QT10 15 Pump chamber 15 Elastomers 15 Shaft bearing cap unit 15 Tightening torques 16 Exploded views 16 Spare part kits 18 Dimensio...

Страница 3: ...ical damages At sealing areas or connections liquid can be released uncontrollably then STORAGE In general the QuattroTec pump is delivered operational and packaged If the unit is not installed right...

Страница 4: ...e Housing N no no N no no B yes no N no no OPERATION IN EXPLOSION PROOF AREAS AND FOR FLAMMABLE LIQUIDS REG NO PTB 03 ATEX D004 For flammable liquids as well as for applications in explosion proof are...

Страница 5: ...ves EPDM EPDM EPDM Standard Diaphragm Santoprene Santoprene Santoprene O Rings EPDM EPDM EPDM Motor Type AC motor AC motor AC motor Pump Speed Range rpm 75 3000 50 2400 30 1200 Rated Speed 50Hz rpm 28...

Страница 6: ...r to water ng at the ch fter the final S at ambient arts above w l assembly of temperatur were ascerta f the pump 0 psi 0 psi re and discha ained with n 43 ps 43 psi arge pressur new diaphra si 87 p 8...

Страница 7: ...QT 30 0 psii 43 p psi 87 psi 7...

Страница 8: ...ification from the pump for the maximum allowed pressure 3 High inlet pressure In case of high inlet pressure e g due to high filling level of the feeding vessel we recommend to install a pressure red...

Страница 9: ...anyone should acquaint oneself with the explanations of the chapter troubleshooting see page 27 Only by this the defect quickly can be realized and eliminated in case of trouble Problems which cannot...

Страница 10: ...50 C at 80 of the maximum RPM for approximately 30 min Check before if surrounding conditions e g pipe diameter system pressure rating allow to operate the pump at this speed 3 Final rinse with pure w...

Страница 11: ...ctions In case of non compliance with the safety instructions may cause danger to personnel equipment and environment It can cause for example Failure of the proper function of the pump system Failure...

Страница 12: ...dmissible modes of operation A safety operation of the pump is ensured only by an appropriate use according to the specific data of the enclosed pump data sheet The values limitations given in the dat...

Страница 13: ...generate an infinitely high pressure even at low speed rpm Prior to each start of the pump check and make sure that the discharge line is not closed or restricted The design of the discharge line mus...

Страница 14: ...it may be necessary to shorten the maintenance intervals for the elastomers significantly In case that the diaphragm broke it needs to be replaced Then it is also recommended to check the ball bearing...

Страница 15: ...he hexagon so he whole comp he hexagon so ixingring Pos sketch below he hexagon so ixingring Pos sketch below the shaft bea the locking scr the hexagon s the hexagon s he whole com assembly di dentifi...

Страница 16: ...ning torque Nm 2 6 Hex tip screw driver 2 5 mm 2 2 9 Hex tip screw driver 3 mm 4 2 7 Screwdriver for slotted cheese head screw 2 5 2 2 Hex tip screw driver 2 mm 0 6 Components QT10 Drive unit A ring d...

Страница 17: ...17 Pump chamber incl connections QT10 C Drive unit QT10 A...

Страница 18: ...t valve EPDM 1 Outlet valve EPDM 1 O ring kit EPDM Quantity Spare part kit QT10 Shaft Bearing Cap Unit Order No pre assembled consisting of SQT10 5 1 Excentric shaft 5 3 Bearing 1 Bearing holder 1 Bea...

Страница 19: ...mbling please n he hexagon so ixingring Pos sketch below e shaft bearin ol x tip screw drive x tip screw drive x tip screw drive x tip screw drive the locking scr the hexagon s the hexagon s he whole...

Страница 20: ...20 Components QT20 Drive unit A ring drive B pump chamber C Ring drive QT20 B...

Страница 21: ...21 Pump chamber incl connections QT20 C Drive unit QT20 A...

Страница 22: ...lve EPDM 1 Outlet valve EPDM 1 O ring kit EPDM Quantity Spare part kit QT20 Shaft Bearing Cap Unit Order No pre assembled consisting of SQT20 5 1 Excentric shaft 5 3 Bearing 1 Bearing holder 1 Bearing...

Страница 23: ...the lash for he hexagon so ixingring Pos sketch below e shaft bearin ol x tip screw drive x tip screw drive x tip screw drive x tip screw drive the locking scr the hexagon s the hexagon s he whole com...

Страница 24: ...24 Components QT30 Drive unit A ring drive B pump chamber C base plate D Ring drive QT30 B...

Страница 25: ...25 Pump chamber incl connections QT30 C Drive unit and base plate QT30 A D...

Страница 26: ...valve EPDM 1 O ring kit EPDM Quantity Spare part kit QT20 Shaft Bearing Cap Unit Order No pre assembled consisting of SQT30 6 1 Excentric shaft 5 3 Bearing 1 Bearing holder 1 Bearing cap incl 3 resp 5...

Страница 27: ...he liquid to be pumped 8 X X Check pressure head open valve in discharge line completely remove obstruction in discharge line 9 X X The diameters of the pipes in suction or pressure line are too small...

Страница 28: ...nstalled in the ring drive unit Plastic pump chamber with pressure plate Please regard the corresponding additional information and manufacturer manuals Subject to change without notice 2016 09 ALMATE...

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