Quattroflow QT 10 Скачать руководство пользователя страница 27

 

 

27

 

 

TROUBLE

 

SHOOTING

 

 

 
 
 

 

 

Operating

 

troubles

 

Cause/remedial

 

action

 

 

Pump

 

does

 

not

 

start

 

Pump

 

does

 

not

 

prime

 

Output

 

is

 

not

 

obtained

Pressure

 

head

 

is

 

not

 

obtained

 

Output

 

is

 

not

 

consis

tent

 

Pump

 

oper

ates

 

noisy

 

Pump

 

is

 

leaky

 

Motor
gets

 

too

 

warm

 

The

 

4

piston

 

diaphragm

 

pumps

 

operate

 

very

 

reliable

 

and

 

error

free,

 

if

 

they

 

will

 

be

 

operated

 

and

 

serviced

 

in

 

accordance

 

with

 

the

 

instruction

 

manual.

 

1

 

 

X

 

 

 

 

 

X

 

 

The

 

screws

 

of

 

the

 

pump

 

chamber

 

maybe

 

not

 

tightened

 

enough.

 

Fix

 

it!

  

2

 

 

X

 

 

 

 

 

 

 

Check

 

the

 

direction

 

of

 

flow

 

showed

 

by

 

the

 

arrow

 

on

 

the

 

pump,

 

in

 

case

 

of

 

wrong

 

way,

 

turn

 

the

 

pump

 

head.

 

3

 

 

X

 

X

 

 

X

 

 

 

 

Check

 

suction

 

pipeline

 

and

 

TC

seals

 

for

 

tightness.

 

4

 

 

X

 

X

 

X

 

X

 

 

 

 

Check

 

suction

 

head

increase

 

suction

 

line

 

cross

 

section.

 

5

 

 

X

 

X

 

 

X

Check

 

viscosity

 

of

 

liquid

 

pumped.

6

 

X

 

 

 

 

 

 

 

 

Check

 

power

 

supply

 

and

 

cables.

7

 

 

 

X

 

X

 

X

 

 

 

 

Avoid

 

air

 

inclusions

 

in

 

the

 

liquid

 

to

 

be

 

pumped.

 

8

 

 

 

X

 

 

X

 

 

 

 

Check

 

pressure

 

head

open

 

valve

 

in

 

discharge

 

line

 

completely,

 

remove

 

obstruction

 

in

 

discharge

 

line.

 

9

 

 

 

X

 

 

 

X

 

 

 

The

 

diameters

 

of

 

the

 

pipes

 

in

 

suction

 

or

 

pressure

 

line

 

are

 

too

 

small.

 

10

 

 

 

 

 

 

X

 

 

 

Check

 

the

 

coupling

 

halves.

 

They

 

must

 

be

 

fixed

 

with

 

a

 

lash.

 

11

 

 

 

 

 

 

X

 

 

 

Check

 

longitudinal

 

play

 

of

 

coupling

 

rod

 

pins.

 

The

 

spider

 

might

 

be

 

worn.

 

12

 

 

X

 

X

 

 

X

 

 

 

 

Check

 

whether

 

foreign

 

bodies

 

in

 

pump.

  

13

 

X

 

 

 

 

 

 

 

X

 

Pump

 

stopped

 

by

 

the

 

thermal

 

circuit

 

breaker.

 

Allow

 

the

 

motor

 

to

 

cool

 

down

 

 

maybe

 

reduce

 

the

 

power

 

consumption.

 

14

 

X

 

 

 

 

 

X

 

 

 

Bearings

 

are

 

worn

 

or

 

defective

 

and

 

must

 

be

 

replaced.

 

15

 

 

X

 

 

 

 

 

 

 

The

 

valves

 

are

 

dry

 

(e.g.

 

not

 

in

 

use

 

for

 

a

 

long

 

time),

 

deformed

 

or

 

worn.

 

Change

 

valve

 

or

 

wet

 

the

 

pump.

 

16

 

 

 

 

 

 

 

X

 

 

The

 

diaphragm

 

is

 

burst

 ‐ 

replace.

17

 

 

X

 

X

 

X

 

 

 

X

 

 

O–rings

 

between

 

valve

 

plate

 

and

 

pump

 

housing

 

are

 

defective.

 

18

 

 

 

 

 

 

X

 

 

 

Align

 

coupling

 

accurately.

 

19

 

 

 

X

 

 

 

X

 

 

 

The

 

clamping

 

ring

 

screw

 

got

 

loose

 

fix

 

it.

 

20

 

X

 

 

 

 

 

 

 

 

Parameters

 

of

 

the

 

control

 

panel

 

are

 

wrong

 

 

check

 

basic

 

settings.

 

21

 

 

 

 

 

 

 

X

 

 

Pump

 

after

 

SIP

 

cooled

 

down

 

too

 

fast

 

‐ 

slow

 

cooling

 

with

 

room

 

temperature

 

Содержание QT 10

Страница 1: ...RATIN NG AND INST TALLA Read ATION Qu Q Diap Origin d carefully N INST uattr Seri Quate phragm QT QT QT nal Inst y before p TRUCT roTe ies rnary m Pum 10 20 30 tructio pump inst TIONS ec mp on tallat...

Страница 2: ...ety instructions 11 Maintenance and servicing 14 Disassemby assembly QT10 15 Pump chamber 15 Elastomers 15 Shaft bearing cap unit 15 Tightening torques 16 Exploded views 16 Spare part kits 18 Dimensio...

Страница 3: ...ical damages At sealing areas or connections liquid can be released uncontrollably then STORAGE In general the QuattroTec pump is delivered operational and packaged If the unit is not installed right...

Страница 4: ...e Housing N no no N no no B yes no N no no OPERATION IN EXPLOSION PROOF AREAS AND FOR FLAMMABLE LIQUIDS REG NO PTB 03 ATEX D004 For flammable liquids as well as for applications in explosion proof are...

Страница 5: ...ves EPDM EPDM EPDM Standard Diaphragm Santoprene Santoprene Santoprene O Rings EPDM EPDM EPDM Motor Type AC motor AC motor AC motor Pump Speed Range rpm 75 3000 50 2400 30 1200 Rated Speed 50Hz rpm 28...

Страница 6: ...r to water ng at the ch fter the final S at ambient arts above w l assembly of temperatur were ascerta f the pump 0 psi 0 psi re and discha ained with n 43 ps 43 psi arge pressur new diaphra si 87 p 8...

Страница 7: ...QT 30 0 psii 43 p psi 87 psi 7...

Страница 8: ...ification from the pump for the maximum allowed pressure 3 High inlet pressure In case of high inlet pressure e g due to high filling level of the feeding vessel we recommend to install a pressure red...

Страница 9: ...anyone should acquaint oneself with the explanations of the chapter troubleshooting see page 27 Only by this the defect quickly can be realized and eliminated in case of trouble Problems which cannot...

Страница 10: ...50 C at 80 of the maximum RPM for approximately 30 min Check before if surrounding conditions e g pipe diameter system pressure rating allow to operate the pump at this speed 3 Final rinse with pure w...

Страница 11: ...ctions In case of non compliance with the safety instructions may cause danger to personnel equipment and environment It can cause for example Failure of the proper function of the pump system Failure...

Страница 12: ...dmissible modes of operation A safety operation of the pump is ensured only by an appropriate use according to the specific data of the enclosed pump data sheet The values limitations given in the dat...

Страница 13: ...generate an infinitely high pressure even at low speed rpm Prior to each start of the pump check and make sure that the discharge line is not closed or restricted The design of the discharge line mus...

Страница 14: ...it may be necessary to shorten the maintenance intervals for the elastomers significantly In case that the diaphragm broke it needs to be replaced Then it is also recommended to check the ball bearing...

Страница 15: ...he hexagon so he whole comp he hexagon so ixingring Pos sketch below he hexagon so ixingring Pos sketch below the shaft bea the locking scr the hexagon s the hexagon s he whole com assembly di dentifi...

Страница 16: ...ning torque Nm 2 6 Hex tip screw driver 2 5 mm 2 2 9 Hex tip screw driver 3 mm 4 2 7 Screwdriver for slotted cheese head screw 2 5 2 2 Hex tip screw driver 2 mm 0 6 Components QT10 Drive unit A ring d...

Страница 17: ...17 Pump chamber incl connections QT10 C Drive unit QT10 A...

Страница 18: ...t valve EPDM 1 Outlet valve EPDM 1 O ring kit EPDM Quantity Spare part kit QT10 Shaft Bearing Cap Unit Order No pre assembled consisting of SQT10 5 1 Excentric shaft 5 3 Bearing 1 Bearing holder 1 Bea...

Страница 19: ...mbling please n he hexagon so ixingring Pos sketch below e shaft bearin ol x tip screw drive x tip screw drive x tip screw drive x tip screw drive the locking scr the hexagon s the hexagon s he whole...

Страница 20: ...20 Components QT20 Drive unit A ring drive B pump chamber C Ring drive QT20 B...

Страница 21: ...21 Pump chamber incl connections QT20 C Drive unit QT20 A...

Страница 22: ...lve EPDM 1 Outlet valve EPDM 1 O ring kit EPDM Quantity Spare part kit QT20 Shaft Bearing Cap Unit Order No pre assembled consisting of SQT20 5 1 Excentric shaft 5 3 Bearing 1 Bearing holder 1 Bearing...

Страница 23: ...the lash for he hexagon so ixingring Pos sketch below e shaft bearin ol x tip screw drive x tip screw drive x tip screw drive x tip screw drive the locking scr the hexagon s the hexagon s he whole com...

Страница 24: ...24 Components QT30 Drive unit A ring drive B pump chamber C base plate D Ring drive QT30 B...

Страница 25: ...25 Pump chamber incl connections QT30 C Drive unit and base plate QT30 A D...

Страница 26: ...valve EPDM 1 O ring kit EPDM Quantity Spare part kit QT20 Shaft Bearing Cap Unit Order No pre assembled consisting of SQT30 6 1 Excentric shaft 5 3 Bearing 1 Bearing holder 1 Bearing cap incl 3 resp 5...

Страница 27: ...he liquid to be pumped 8 X X Check pressure head open valve in discharge line completely remove obstruction in discharge line 9 X X The diameters of the pipes in suction or pressure line are too small...

Страница 28: ...nstalled in the ring drive unit Plastic pump chamber with pressure plate Please regard the corresponding additional information and manufacturer manuals Subject to change without notice 2016 09 ALMATE...

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