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QF5050SU; edition 2016-05; page 15 of 18   

 

5. Operating troubles, causes and remedial action 
(Troubleshooting) 

 
 

No. 

Operating troubles 

Causes and remedial action 

 

Pump 
does 
 not  
start

 

Pump 
does 
not 
prime 

Delivery 
is not  
ob-
tained 
or 
reduced

Pressure 
head is 
not 
obtained

 

Irreg-
ular 
pump 
delivery

Pump 
oper-
ates 
noisily 

Pump 
is 
leaky

 

Motor
gets 
too 
warm

 

 

 

 

 

 

 

The screws of the pump-chamber maybe not 

tightened enough. Fix it!  

 

 

 

 

 

 

 

Check the direction of flow showed by the arrow 
on the pump, in case of wrong way, turn the 
pump head. 

 

 

 

 

 

Check suction pipeline and TC- seals for 
tightness. 

 

 

 

 

Check suction head-increase suction line cross 
section. 

 

 

 

 

 

Check viscosity of liquid pumped. 

 

 

 

 

 

 

 

 

Check pump speed. Control speed of drive 
motor. Check voltage and frequency. 

 

 

 

 

 

Avoid air inclusions in the liquid to be pumped. 

 

 

 

 

 

 

Check pressure head-open valve in discharge 
line completely, remove obstruction in discharge 
line. 

 

 

 

 

 

 

 

Pressure line completely or partly clogged, 
diaphragm maybe broken, 
change diaphragm! 

10 

 

 

 

 

 

 

 

The diameter of the  pipes in suction or 
pressure line are too small. 

11 

 

 

 

 

 

Check whether foreign bodies in pump. 
Disassemble pump, remove foreign bodies, 
replace defective parts. 

12  X 

 

 

 

 

 

 

 

Pump stopped by the thermal circuit breaker. 
Please allow the motor to cool down – please 
reduce the power consumption. 

13  X 

 

 

 

 

 

 

Bearings are worn or defective Disassemble 

pump, replace the shaft – bearing – cap unit 

14 

 

 

 

 

 

 

 

The valves are dry (e.g. not in use for a long 
time), deformed or worn. Change valve or wet 
the pump. 

15 

 

 

 

 

 

 

 

The diaphragm is burst ( the discharge pressure 

was too high) – replace the pump chamber. 

16 

 

 

 

 

O–rings between valve plate and pump housing 
are defective.

 

17 

 

 

 

 

 

 

The clamping ring screw got loose –fixe it! 

18 

 

 

 

 

 

 

 

Pump after SIP cooled down too fast – slow 

cooling with room temperature 

Содержание 5050SU

Страница 1: ...aternary Pump With Polypropylene Pump Chamber Single Use Please read this manual carefully before start up of the pump and take care of an appropriate instruction of the operating staff Attention Plea...

Страница 2: ...structions 7 3 5 Safety hints for the operator 7 3 6 Safety instructions for maintenance inspection and mounting operations 8 3 7 Unauthorized reconstruction and spare part usage 8 3 8 Inadmissible mo...

Страница 3: ...dness dirtying UV radiation and mechanical influences The following storage conditions are recommended Steady ventilated dust and vibration free storage room Ambient temperature between 15 C 59 F and...

Страница 4: ...dges or plate and frame depth filters Chromatography Packing of chromatography columns Feed pump to mix gradients Feed pump for centrifuges or separators Feed pump for homogenizers Feed pump for filli...

Страница 5: ...ck with appropriate analytical methods the success of the flushing procedure Recommendation Test run prior first use Before using your pump in your process perform a test run to get used to the specif...

Страница 6: ...ump chamber in a vacuum autoclave at max 130 C 266 F for max 30 min Follow instructions of the autoclave manufacturer 4 After cooling down the screws of the membrane housing cover and the connectors s...

Страница 7: ...the safety guidelines of this manual as well as all national and possible internal regulations e g the handling of chemicals like caustic or acid the handling of biological materials the handling of...

Страница 8: ...tart up and check the tightness of the pump o Please respect the relevant additional security advices if the pump has been used for aggressive dangerous or toxic liquids e g suitable protective equipm...

Страница 9: ...y case if the pump will be the right tool for the specific application The user operator is responsible to perform a proper method of testing if the pump should be applied for his specific application...

Страница 10: ...box or the motor is to be opened only by skilled personnel Check the electrical cables before connecting to mains supply During all maintenance work it has to be ensured that no explosive atmosphere c...

Страница 11: ...verified For corrosion reasons or a clearly audible operating noise the parts of the bearing service kit should be also replaced PSKITWLC44 Tension roller Q531053020 and drive belt Q6158 419 with wea...

Страница 12: ...idation is inapplicable The replacement of the pump chamber can be conducted by the operator Please follow the drawings for the disassembly and assembly Before starting the disassembly ensure that the...

Страница 13: ...sider the following tightening torques during the installation of the pump chamber Picture 1 Step 3 Fastening screws 25 Nm 18 4 lb ft Picture 3 Step 1 Clamp ring screw 5 Nm 3 7 lb ft 1 Push SU pump ch...

Страница 14: ...Tension roller Q531053020 Drive belt Q6158 419 The replacement of the bearing unit can be conducted by the operator The following drawings describe it step by step 7 For mounting the pump chamber to...

Страница 15: ...e liquid to be pumped 8 X X Check pressure head open valve in discharge line completely remove obstruction in discharge line 9 X Pressure line completely or partly clogged diaphragm maybe broken chang...

Страница 16: ...If translation is used Pump rpm motor rpm x reduction ratio 0 10 20 30 40 50 60 70 80 90 100 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 0 200 400 600 800 1000 1200 Flow rate L min F...

Страница 17: ...e approx cm inch 1669 259 Speed range pump rpm 1 1285 Connection specification inlet standard Connector 1 5 TC Flange diameter mm inch 50 5 Internal diameter mm inch 34 Connection specification outlet...

Страница 18: ...x height mm inch 234 x 105 x 314 9 21 x 4 13 x 12 36 Weight approx kg lb 8 17 64 All technical data relate to a Quattroflow pump in the standard version Special designed pumps e g special product conn...

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