Quattroflow 20kSU Скачать руководство пользователя страница 8

  

                                                                                                                    

QF20kSU, edition 2019-10; page 8 of 17  

3.9. Further warning and safety instructions

These warning hints are to prevent the user from an inadmissible  mode of operation. These 

warning hints are to be strictly followed  to avoid any damage of the pump and/or any danger to 

personnel

The maximum  allowed discharge pressure depends on the temperature of the fluid: 

pmax at room temperature = 4 bar (>40°C = 4 bar/58 psi))

. An exceeding  of the 

maximum allowed discharge pressure must avoid in any case (do not remove the 

warning sign at the pump). As a result – if only temporarily – of an exceeding  of the

allowed  discharge pressure the diaphragm can be damaged. The resulting leakage 

may lead to a loss of the pumping fluid and damages  of properties and/or persons. 

Pay attention  to a sufficiently dimensioned piping on the suction and discharge line to 

prevent a too high pressure in the pump.

The pump chamber may not be set under 

pressure when it is not mounted  on the drive.

The free cross section of the suction side as well as the length must be measured in 

such a way to avoid cavitation. 

The use of a safety device (e.g. pressure switch) can be necessary..

Please make sure that prior to the start of the pump the discharge line is checked. 

Make sure that there is no flow restriction in the discharge line to avoid any over 

pressure (e.g. closed valve).

Flush the pump prior to use with appropriate fluid (e.g. buffer).

Foundation design: The foundation must be designed so that it can take the weight of 

the pump aggregate on the entire surface.  .

Please make sure that the pump is operated with the proper mains voltage  and 

frequency to avoid damages and electrical danger.

Make sure that the slots for the cooling air are not blocked.

Due to the versatile possibilities to use the Quattroflow  pump it is highly 

recommended  to check case by case if the pump will be the right tool for the specific 

application. The user/operator is responsible to perform a proper method of testing if 

the pump should be applied for his specific application. The chemical and thermal 

compatibility of the elastomeric parts of the pump with the fluid that will be pumped 

are to be checked by the operator before the first process run. E.g. Oily, fatty fluids or 

solvents  might cause a swelling  and/or destruction of the elastomeric components. If 

in doubt, please contact the manufacturer!

Operating the pump in humid or aggressive air can cause damages to the motor and 

control box.

The control box should not be exposed to spray/splash water or to heat sources. 

Depending on the conditions of operation, the liquid conveyed might escape from the 

pump in case of a diaphragm rupture. For further safety requirements the optional 

equipment diaphragm monitoring is recommended.

Pools of liquid which appear in the near outer area of the pump have to be inspected 

on danger potential,  if necessary safety measures are to be taken.

Chemical and biological reactions in the product chamber of the pump (mixture of 

different substances) and the freezing of the liquid have to be avoided.

To avoid corrosion the contact of aggressive solutions (e.g. NaCl, HCl) with the outer 

stainless steel surfaces of the pump (e.g. hood, base plate) has to be prevented. 

The Quattroflow  pump is a positive displacement  pump and can theoretically generate 

an infinitely high pressure even at low speed (rpm). Prior to each start of the pump 

check and make sure that the discharge line is not closed or restricted. The design of 

the discharge line must not build up a pressure of > 6 bar (87 psi).

If suction and/or discharge line are flexible  tubing, then make sure that these  tubing

do have the proper pressure rating for the full range of temperatures that are applied.

Please follow the general safety guidelines when handling chemical fluids (wear 

gloves and/or glasses) before the pump chamber will be opened.

Never operate the pump without coupling protection and motor housing.

4

Содержание 20kSU

Страница 1: ...nary Pump Stainless Steel 4 Piston Diaphragm Pump Single Use Please read this manual carefully before start up of the pump and take care of an appropriate instructionof the operating staff Attention P...

Страница 2: ...fety instructions 6 3 5 Safety hints for the operator 6 3 6 Safety instructions for maintenance inspection and mounting operations 7 3 7 Unauthorized reconstruction and spare part usage 7 3 8 Inadmiss...

Страница 3: ...chanical influences The following storage conditions are recommended Steady ventilated dust and vibration free storage room Ambient temperature between 15 C 59 F and 25 C 77 F with a relative humidity...

Страница 4: ...eed pump to mix gradients Feed pump for centrifuges or separators Feed pump for homogenizers Feed pump for filling machines 2 2 General description of the machine The Quattroflow 20kSU pump is a 4 pis...

Страница 5: ...rties of the pump Please note ALMATEC Maschinenbau GmbH is also building custom made pumps and set ups These modified pumps can be different from this one that is described in here However the basic i...

Страница 6: ...llow strictly the safety guidelines of this manual as well as all national and possible internal regulations e g the handling of chemicals like caustic or acid the handling of biological materials the...

Страница 7: ...tart up and check the tightness of the pump o Please respect the relevant additional security advices if the pump has been used for aggressive dangerous or toxic liquids e g suitable protective equipm...

Страница 8: ...ht tool for the specific application The user operator is responsible to perform a proper method of testing if the pump should be applied for his specific application The chemical and thermal compatib...

Страница 9: ...lled personnel Check the electrical cables before connecting to mains supply During all maintenance work it has to be ensured that no explosive atmosphere can arise Appropriate protection equipment is...

Страница 10: ...e operating noise the parts of the bearing service kit should be also replaced PSKITWLC20k In general it is recommended to replace the elastomer parts whenever the pump chamber is opened Please follow...

Страница 11: ...t of the pump chamber can be conducted by the operator Please follow the drawings for the disassembly and assembly Before starting the disassembly ensure that the pump is not in operation and cannot b...

Страница 12: ...5 Nm 25 8 lb ft 2 bolts clamping ring 10 Nm 11 lb ft uniform tightening of both halves identical gap dimensions 4 2 Replacement bearing unit Maintenance kit PSKITWLC20k First disassemble the SU pump c...

Страница 13: ...3 Remove bearing housing 4 Remove bearing retainer Mounting in reverse order with the new shaft bearing unit For mounting the pump chamber to the ring drive see chapter 4 1 1 and 4 1 2 For further que...

Страница 14: ...pressure head open valve in discharge line completely remove obstruction in discharge line 9 X Pressure line completely or partly clogged diaphragm maybe broken change diaphragm 10 X The diameter of t...

Страница 15: ...4kW Shows approximate flow rates as function of pump rpm Please note If motor is directly coupled to pump Pump rpm motor rpm If reducer gear drives are used Pump rpm motor rpm x reduction ratio 0 bar...

Страница 16: ...ge pump rpm 35 780 Connection specification inlet standard Connector 2 TC Flange diameter mm inch 64 Internal diameter mm inch 47 5 Connection specification outlet standard Connector 2 TC Flange diame...

Страница 17: ...N PE Housing material SS316 Dimensions length x width x height mm inch 210 x 380 x 390 8 27 x 14 96 x 15 35 Weight approx kg lb 20 44 09 All technical data relate to a Quattroflow pump in the standard...

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