Quattroflow 20kSU Скачать руководство пользователя страница 4

  

                                                                                                                    

QF20kSU, edition 2019-10; page 4 of 17  

2. Description of the QF 20kSU pump

2.1. Appropriate use

The Quattroflow 20kSU is a 4-piston Diaphragm pump, which is mainly used to pump water-like fluids 

that are typically handled  in research-, pilot  plant- or production facilities of the pharmaceutical, biotech, 

food or cosmetic research centers or plants. 

Examples:

Solutions containing proteins (albumin, IgG, Clotting factors, monoclonal antibodies, enzymes, 

vaccines.)

Solutions  of polymers or suspensions  (silicon, latex,  chromatography media)

Cell suspensions   (bacteria, yeast, algae, fungi, mammalian  cells)

Colloidal solutions

Suspensions of viruses or phage

Typical applications  for the QF 20kSU

- Filtration technology:

To recirculate feed/retentate (e.g. membrane cassettes, hollow fibre, spiral wound, ceramic 

elements)

Feed pump for filter cartridges or plate and frame depth filters

- Chromatography:

Packing of chromatography columns

Feed pump to mix gradients

- Feed pump for centrifuges or separators

- Feed pump for homogenizers

- Feed pump for filling machines

2.2. General description of the machine

The Quattroflow 20kSU pump is a 4-piston diaphragm pump. The four segments of the pump diaphragm 

oscillate back and forth. This alternate movement  is created by a connector plate that is arranged on a 

ball bearing. The ball bearing sits on an eccentric shaft. The connector plate does not turn!

The stroke of the pistons is determined by the angle of the eccenter. There are eccentric shafts with 7° 

available. 

Range of flow rate: 100-16000 L/h

Please note:

The direction of flow  is independent  from the direction of rotation of the motor. 

The Quattroflow 20k is self-priming and can run dry. Inside the pump chamber there are no rotating 

parts that might cause heating up of the product or shed particles. 

The pump-motor unit is mounted on a stainless steel base plate. In case that the pump will not be 

mounted on the base plate but in a frame or any other base measures have to be taken that there will 

be a proper alignment  of the motor and the pump.

Содержание 20kSU

Страница 1: ...nary Pump Stainless Steel 4 Piston Diaphragm Pump Single Use Please read this manual carefully before start up of the pump and take care of an appropriate instructionof the operating staff Attention P...

Страница 2: ...fety instructions 6 3 5 Safety hints for the operator 6 3 6 Safety instructions for maintenance inspection and mounting operations 7 3 7 Unauthorized reconstruction and spare part usage 7 3 8 Inadmiss...

Страница 3: ...chanical influences The following storage conditions are recommended Steady ventilated dust and vibration free storage room Ambient temperature between 15 C 59 F and 25 C 77 F with a relative humidity...

Страница 4: ...eed pump to mix gradients Feed pump for centrifuges or separators Feed pump for homogenizers Feed pump for filling machines 2 2 General description of the machine The Quattroflow 20kSU pump is a 4 pis...

Страница 5: ...rties of the pump Please note ALMATEC Maschinenbau GmbH is also building custom made pumps and set ups These modified pumps can be different from this one that is described in here However the basic i...

Страница 6: ...llow strictly the safety guidelines of this manual as well as all national and possible internal regulations e g the handling of chemicals like caustic or acid the handling of biological materials the...

Страница 7: ...tart up and check the tightness of the pump o Please respect the relevant additional security advices if the pump has been used for aggressive dangerous or toxic liquids e g suitable protective equipm...

Страница 8: ...ht tool for the specific application The user operator is responsible to perform a proper method of testing if the pump should be applied for his specific application The chemical and thermal compatib...

Страница 9: ...lled personnel Check the electrical cables before connecting to mains supply During all maintenance work it has to be ensured that no explosive atmosphere can arise Appropriate protection equipment is...

Страница 10: ...e operating noise the parts of the bearing service kit should be also replaced PSKITWLC20k In general it is recommended to replace the elastomer parts whenever the pump chamber is opened Please follow...

Страница 11: ...t of the pump chamber can be conducted by the operator Please follow the drawings for the disassembly and assembly Before starting the disassembly ensure that the pump is not in operation and cannot b...

Страница 12: ...5 Nm 25 8 lb ft 2 bolts clamping ring 10 Nm 11 lb ft uniform tightening of both halves identical gap dimensions 4 2 Replacement bearing unit Maintenance kit PSKITWLC20k First disassemble the SU pump c...

Страница 13: ...3 Remove bearing housing 4 Remove bearing retainer Mounting in reverse order with the new shaft bearing unit For mounting the pump chamber to the ring drive see chapter 4 1 1 and 4 1 2 For further que...

Страница 14: ...pressure head open valve in discharge line completely remove obstruction in discharge line 9 X Pressure line completely or partly clogged diaphragm maybe broken change diaphragm 10 X The diameter of t...

Страница 15: ...4kW Shows approximate flow rates as function of pump rpm Please note If motor is directly coupled to pump Pump rpm motor rpm If reducer gear drives are used Pump rpm motor rpm x reduction ratio 0 bar...

Страница 16: ...ge pump rpm 35 780 Connection specification inlet standard Connector 2 TC Flange diameter mm inch 64 Internal diameter mm inch 47 5 Connection specification outlet standard Connector 2 TC Flange diame...

Страница 17: ...N PE Housing material SS316 Dimensions length x width x height mm inch 210 x 380 x 390 8 27 x 14 96 x 15 35 Weight approx kg lb 20 44 09 All technical data relate to a Quattroflow pump in the standard...

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