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Ref: EGO4446/EGO400-UM-Rev.B.   UK 3 

Before starting installation under the caravan:

DO check that the caravan is disconnected from the battery supply and the mains electrical supply.

DO only use adapters and accessories that are supplied or recommended by the manufacturer.

DO check that the tyres are not over worn (fitting to new or nearly new tyres is the best option).

DO make sure that the tyre-pressures are correct to the manufacturer’s recommendation. 

DO make sure the chassis is in good condition without any damage and is free from rust, dirt etc.

DO stop work immediately if you are in doubt about the assembly or any procedures and consult one of our engineers. 

DO locate the battery isolation switch to be accessible at all times when parking and moving the caravan.

DO NOT remove, change or alter any parts of the chassis, axle, suspension or brake mechanism.

DO NOT operate the unit if you are under the influence of drugs, alcohol or medication that could impair your ability to use the 

equipment safely.

Installation - Mechanical Components

 

 

These instructions are for general guidance. Installation procedures may vary depending on 

  caravan 

type.

 

 

Use appropriate support! Working under a vehicle without appropriate support is extremely  

  

 

 

dangerous. If you are fitting the mover system yourself, it is advisable that the installation is  

 

 

 

 

conducted by two people, as the mover will need to be raised up to the bottom of the caravan’s    

 

 

 

chassis before the clamps can be installed.

 

 

Remember to complete the product registration form with the serial numbers of each motor  

 

 

 

 

assembly prior to fitment (see details within the Guarantee section of this manual).

 

 

If with your particular model of mover the motors are not pre-assembled onto the framework, please  

 

 

 

follow assembly manual supplied in the motor packaging. 

Place the caravan on a hard, level surface. The use of a lifting ramp or an assembly pit is ideal for access and personal safety. 

Clean the area of your chassis where you need to mount all components to ensure a good fitting.

Unpack all the components and check for the presence of all parts (see Package Contents List). 

Make sure the caravan is prepared for installation. Check before installation that important areas, such as drains/spare tyre etc. do 
not cause any obstruction to the function of the mover.

Ensure both rollers are in the DISENGAGED position (Fig.8 or Fig.12), as the unit will not fit correctly otherwise. 

Loosely assemble motor framework side (1), motor framework side (2) and main cross bar (3) (see Fig.1). The nuts (Fig.1B) on the 
cross bar (3) must be no more than finger-tight at this stage.

Place the assembly (Fig.1) loosely under the caravan. In principle, the unit should be fitted in front of the caravan road wheels, but 
if fitting in this position is not possible, it is permissible to fit it to the rear of the wheels by rotating the whole assembly by 180° 

degrees.

Loosely fit the two clamping assemblies to the chassis (see Fig.16) and attach using the bolts, nuts and washers (16,17,18) provided 
in the installation kit. Nuts must be no more than finger-tight. 

Assemble the parts of the cross actuation bar (4 & 5) and connect them to the motor units (1 & 2) with the nylock nut and bolt (in 
bag of bolts) onto the cross actuation bar-connectors (see Fig.1A). Nuts must be no more than finger-tight at this stage.

Installation - Classic Clamping System (Fig.10.1)

Содержание Enduro EM4446

Страница 1: ...Ref QUATTRO500 600 UM UK REF UM 1 0 Model No EGO400 Titanium Model No EM4446 Enduro REMOTE CARAVAN MOVER Installation guide and user information UK...

Страница 2: ...ct specifications usage safety or installation instructions Si prega di visitare www purpleline co uk caravan movers prima dell installazione per verifi care eventuali aggiornamenti sulle specifiche d...

Страница 3: ...3 3 3 3 4 4 4 4 2 2 2 2 1 1 1 1 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 7 Motor A Motor B 29 Fig A 33...

Страница 4: ...Fig 1 Fig 2 Fig 3 A B C D E F G H A B C A B C D E F G A Fig 4 Fig 6 A B Fig 5 A EGO400 EGO400 EM4446 EM4446 A B C D E F G...

Страница 5: ...Fig 11 Fig 12 Fig 13 20mm A EGO400 EGO400 EGO400 Fig 7 Fig 8 Fig 10 20mm A Disengaged Position Disengaged Position Engaged Position Engaged Position EM4446 EM4446 EM4446...

Страница 6: ...Fig 14 Fig 15 185mm min 30mm to 45mm 165mm min 85mm min 2 8mm to 3 5mm 1800mm to 2500mm max Fig 18 Fig 17 L Profile U Profile Caravan Floor CONTROL UNIT BATTERY Fig 19 A 10mm EGO400 EM4446 A A B C Mot...

Страница 7: ...A Motor B Draufsicht Bovenaanzicht Overhead View Vista dall alto Vue a rienne Vista superior Motor B Motor A Vorderseite des Wohnwagens Voorkant caravan Caravan Front Direzione di marcia Avant de la...

Страница 8: ...Fig 22...

Страница 9: ...Motor Unit B 20 10 Cable Trunking P Clips 19 2mm 3 1 Main Cross Bar 21 10 Cable P Clips 10 4mm 4 1 Cross Actuation Centre Bar 22 4 Battery Terminal Connector 8mm 5 2 Cross Actuation Insert Bars 23 2 B...

Страница 10: ...ape profile Please refer to Fig 17 Fig 18 for reference on dimensions and clearances BEFORE you proceed any further with installation If your chassis has different dimensions to those shown in Fig 18...

Страница 11: ...or to fitment see details within the Guarantee section of this manual If with your particular model of mover the motors are not pre assembled onto the framework please follow assembly manual supplied...

Страница 12: ...y assemble the main cross bar 3 inside motor framework side 1 and motor framework side 2 see Fig 1 The nuts bolts Fig 1B on motor framework 1 2 must be no more than finger tight at this stage Place th...

Страница 13: ...ch vary depending on your location it may be necessary to install an in line fuse between the positive battery cable and the control unit aswell as utilising heavier gauge cabling between the battery...

Страница 14: ...e DO always make sure that after you have finished using the Mover the Battery Power Isolation Switch 29 is switched off and the key is removed and stored in a safe place out of reach of children or o...

Страница 15: ...lace automatically If the mover has been installed correctly at exactly 20mm away from the tyres when disengaged the amount of force provided onto the tyre by the roller will be sufficient for most ci...

Страница 16: ...g 6A This only needs to be used when replacing a remote control handset Refer to the Before First Use Pairing the Handset and Control s section for reference on this procedure When the Control Unit is...

Страница 17: ...ery car s tow ball using the mover But please be very careful Use the button controls on the remote control to bring the caravan to the car It is better to reach the tow ball with several short trips...

Страница 18: ...aravan battery before taking any further action Advice on battery voltage Even though batteries are rated at 12V a fully charged battery will provide a charge nearer to 13V A voltimeter reading of 12...

Страница 19: ...re is no signal between the remote control and control box the mover will not function at all even though the LED on the remote control is on All error messages will reset automatically after 40 secon...

Страница 20: ...ct The cost of repair following accidental damage abuse of product or deliberate tampering Warranty is not offered for any type of trade or commercial usage As a result of the recall or modification o...

Страница 21: ...AL KO Vario III AV chassis which has a frame thickness of less than 2 8mm These must be positioned behind the axle using pre drilled holes already available on the chassis so your mover must be fitted...

Страница 22: ...are approximate The manufacturer reserves the right to change product specification without prior notice E OE IT Fotografie e diagrammi a solo scopo illustrativo Il prodotto reale pu differenziare leg...

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