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10

Installation

6.4 

Immersion Heaters

The main immersion heater and boost immersion 

heater supplied with this cylinder come pre-wired. 

A supply cable shall be connected to the unit 

through the entry in the electrical enclosure, at 

the bottom of the cylinder. Details are given on 

how to do this in section 6.5 of this manual.  The 

electrical wiring diagram for the product is shown 

in Figure 9.

The immersion heater incorporates an 

independent non self-resetting over temperature 

cut-out. Should the over temperature cut-out 

operate, the reset pin will be pushed upwards, 

and become level or slightly proud of the cover 

at the position marked “Safety”, and the water in 

the cylinder will fail to heat. This denotes a fault 

somewhere in the system and an appropriate 

investigation shall be carried out before the 

cut-out is reset. Use a suitable sized implement 

to reset the pin by pushing it hard into its original 

position.

 

Should it be necessary to remove the

 

 thermostat from the immersion 

 

element, ensure that the contacts are 

 

re-fitted correctly into the positions on 

 

the element. Failure to do so carries 

 

the risk of overheating the contacts 

 

and thus damaging the appliance. 

The immersion heater thermostat must not be 

opened under any circumstances.

Figure 4: Correct Operation of Immersion Heater

The cylinder must be filled with 

water before switching on the 

immersion heater. Failure to do so 

will damage the element and void any 

guarantee on the product.

6.5.1 

Access Connections

To access the electrical connection panel, remove 

the enclosure hood by removing the retaining 

screws on the sides, as shown in Figure 5. Please 

take care when removing the hood, as it is 

connected to the cylinder via an earth cable and 

a cable to the UI. The water cylinder requires two 

supply cables. Where an off-peak supply circuit is 

available this can be used and connected to the 

‘switched’ supply connections marked on the 

terminal block. Where only one wiring circuit is 

available two supplies from this circuit are 

required. Both supplies must be connected 

through a separate double pole isolating switch 

which must have a contact separation of at least 

3mm in all poles. The cables shall be connected to 

the unit through the entry in the electrical 

enclosure, at the bottom of the cylinder and 

should be connected to the cylinder as shown in 

Figure 6.

The cables should be cable-tied securely to the 

strain relief provided and if required cable-tied to 

the existing cabling on the right-hand side.

The protective tape should be removed from the 

contact area between the hood and the cylinder 

cladding before commissioning as per Figure 6.

Figure 5: Retaining Screw Positions

6.5 

Electrical Connection

The water cylinder has to be connected in 

accordance with IEE Wiring Regulations and the 

installer carrying out the work has to be suitably 

qualified. Before connecting the cylinder, verify 

that all the wiring connections on each of the 

elements and thermostats have been installed 

correctly, that they are secure and that none of 

the wires are damaged.

The electrical installation of this cylinder can be 

set-up for permanent supply or switched supply 

(peak and off-peak). For information on how to 

correctly wire either set-up please see Figures 7 

or 8 in Section 6.5.2. 

Remove protective tape before 

commossioning.

The two supply cables must be 

fed through the bottom of the 

enclosure.

Cable ties [supplied] must be 

used to secure the supply 

cables into position along the 

cable clamp

Figure 6: Supply Cable Anchorage

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Содержание IOT Series

Страница 1: ...Quantum IOT Electric Cylinders Installation and User Instructions R04329 1 Installation and User Instructions Important This manual must be left with user after Installation...

Страница 2: ...rovided to the custom er for future reference Installers are required to carry out installation commissioning and ser vicing work in accordance with the Benchmark Code of Practice which is available f...

Страница 3: ...Pipe D2 10 6 3 3 Tundish 10 6 4 Immersion Heaters 10 6 5 Electrical Connection 10 6 6 Connection of Secondary Return 13 7 Commissioning 13 7 1 Verify Electronic Operation 14 7 2 Initialise System Set...

Страница 4: ...igh level cut out is fitted to the product for each heat source This should never activate under normal operation If an electronic copy of this manual should be required please contact the manufacture...

Страница 5: ...applied to prevent damage and dirt deposit inside the cylinder Pipework the pipe runs should be executed as short as possible unused pipework should be removed and all remaining pipework should be la...

Страница 6: ...he cylinder must come directly from the cold water mains after the mains stop valve to the property The cold water inlet pipework should have at least an inside diameter of 19mm and should meet the re...

Страница 7: ...ief valve outlet sizes Pre Installation This example is for a G temperature relief valve with a discharge pipe D2 as fitted on 125l to 300l cylinders having 4 No 22mm elbows and length of 7m from the...

Страница 8: ...lack HIPS ABS Inlet Outlet Pipe Stainless Steel Coils Corrugated Stainless Steel Insulation 60mm PU Foam GWP 1 ODP 0 T P Valve Brass LDPE Immersion Heater Incoloy and brass Tundish LDPE 6 Installation...

Страница 9: ...to a tundish and the discharge pipe must be installed in a continuously downward direction and in a frost free environment Water may drip from the discharge pipe of the pressure relief device and this...

Страница 10: ...e hood as it is connected to the cylinder via an earth cable and a cable to the UI The water cylinder requires two supply cables Where an off peak supply circuit is available this can be used and conn...

Страница 11: ...installation is in place it must be replaced with a single pole toggle switch which is wired from the B1 and B2 connections as shown in Figure 7 The water temperature required from the boost function...

Страница 12: ...12 Installation Figure 9 Wiring Schematic...

Страница 13: ...inlet control group flush the mains pipework out to ensure all debris has been removed so as not to damage the strainer within the combination valve 2 Make final mains connection on combination valve...

Страница 14: ...nged using the app 7 2 2 Set Hygiene Mode The cylinder heating can be controlled by a utility company via the transceiver and gateway to align heating periods with low cost electricity availability an...

Страница 15: ...Note the set pressure of the pressure reducing valve Remove cartridge and clean strainer in water provided in container Re assemble pressure reducing valve ensuring the correct pressure is set 8 Perio...

Страница 16: ...use The immersion must be switched off at the mains before draining the cylinder If replacement parts are required please see Figure 13 for part description and part numbers Waste electrical products...

Страница 17: ...17 Spare Parts 9 Spare Parts Figure 13 Replacement Part Numbers for Quantum Electric Range of Cylinders...

Страница 18: ...Data and Product Fiche 10 Technical Data and Product Fiche 50 B 635 o C D E Figure 14 Quantum Direct Electric Cylinder and Top Views For Reference Only 35 B 540 o 35 o Quantum Slimline Cylinders Quant...

Страница 19: ...c Cylinder Product Fiche Quantum Direct Electric Cylinder IOT Range Dimensions Reference QWCd125 580 IOT QWCd135 480 IOT QWCd150 580 IOT QWCd180 480 IOT QWCd210 580 IOT QWCd250 580 IOT QWCd300 580 IOT...

Страница 20: ...Heater 1 3 4 M BSP 3kW 240V Thermostatic Control Direct Input Integral immersion heater thermostat and cut out Safety Components Pressure reducing valve and strainer 3 bar Expansion relief valve 6 bar...

Страница 21: ...ture to between 45 C and 55 C Higher temperatures can introduce more heat loss from the unit and increase the risk of scalding significantly A thermostatic mixing valve should be considered When turni...

Страница 22: ...holidays selected in the timer mode menu When in No Control the cylinder heats up to the primary setpoint temperature when the supply is active off peak or during the selected off peak tariff window...

Страница 23: ...12 00 59 AM PM Date Time Set Time Set Temp Primary Set Temp Boost Primary Temperature 60 C 25 75 C Primary Set Temp Boost Boost Temperature 60 C Time Temp Time Temp Start by pressing Menu button to ac...

Страница 24: ...ightness Adjust Contrast 50 Rotate knob to adjust Display Contrast Brightness Adjust Brightness 100 Rotate knob to adjust Start by pressing Menu button to access the main menu Advance 55 C 55 C Boost...

Страница 25: ...n Menu Time Temp Function Display Main Menu Time Temp Function Display Function No Control Holiday Function Selected No Control Holiday Active Days 14 1 180 Holiday No Control Holiday Selected Figure...

Страница 26: ...Capacity Energy Current History Consumption 3000 W History Day 1 Day 1 Week Month Temperature T4 60 C T3 60 C T2 50 C T1 15 C Current Current Min Max Counter User Info Temperature Energy Counter User...

Страница 27: ...ing noise from system during re heat G 1 Air in system G 2 Flow rate well in excess of specification G 1 Bleed system thoroughly and re pressurise G 2 Reduce pump speed H Cylinder not charging H 1 Pow...

Страница 28: ...Boost temperature setpoint is too high B 2 Hygiene mode overriding primary setpoint B 3 Temperature sensors faulty or not installed correctly B 1 Check adjust the primary and boost temperature setpoin...

Страница 29: ...Energy Counter Boost 0 h 0 m Boost Primary Temperature 60 C 40 65 C Primary Set Temp Boost Boost Temperature 60 C Current History Current Capacity 5 5 kWh Hot water 125 litres Energy Current History C...

Страница 30: ...et Service Reset Hygiene RF Module Cylinder Tari Cylinder Size 125 Tari O Peak Timed Tari O Peak Timed O Peak Time Period ON23 00 OFF 07 00 RTC Calibrate Service Reset Hygiene RF Module Cylinder Tari...

Страница 31: ...31 Notes...

Страница 32: ...32 Notes...

Страница 33: ...33 Notes...

Страница 34: ...re and pressure relief valve and expansion valve been fitted and discharge tested Yes No The tundish and discharge pipework have been connected and terminated to Part G of the Building Regulations Yes...

Страница 35: ...omments Signature SERVICE 3 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 4 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 5 Date Engineer Na...

Страница 36: ...oup Ltd reserve the right to revise products literature and guarantee terms without prior notice due to a policy of continuous improvement www kiwa co uk www hotwater org uk To speak to customer servi...

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