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Models Q4P09H, Q4P09X & Q4P09W 

Installation, Operation and Maintenance

 

Rev 12/26/13 

Q4P09-IOM-Q.doc

 

 
 
4)  Check the lock clevis to ensure it is secure and 

that the lock pawl is in the correct position as 
shown in 

Fig 4

.  Adjust the clevis if necessary.  

Fig 4 – Lock Clevis 

C

OLUMNS

 

5)  Disassembly each column assembly place the 

columns close to each corner per layout 
(column with the power unit bracket goes at 
the front left column per 

Fig 1

). 

6)  With the runways spaced per 

Fig  1 

and 

blocked per

  Fig  7

, using four 30” long 4x4’s 

spanning the width of the runway and four 12” 
long 1x4’s to shim up the jack-rail side of the 
runway.   

7)  Lay the cross beams on the runway per 

Fig 5

.  

Place cardboard between the runway and 
cross beam.  Slide the column over the ends of 
the slide blocks on the cross beam.  Repeat for 
each column.   

8) With help, stand up the front and rear 

column/cross beam assemblies. 

 

Fig 5 – Column/Cross Beam Assembly 

R

UNWAY 

L

AYOUT

 

Fig 6 –

 Power Runway 4-Stack 

(Rear View) 

9) 

Remove the plastic caps from the hydraulic 
bulkheads on the power runway and extend the 
hydraulic  cylinder  fully.    Take  care  not  to  kink  the 
cables.   

NOTE: The cylinder can be extended by pulling 

on the cylinder pull bar or by applying pressure 

to the return port, per Fig 8. 

10) Cable #1 & #2 should be extending out from 

the rear of the power runway and cable #3 & 
#4 from the front of the power runway, 

Fig 7

.

 

11) Position the front and rear cross beams, 

Fig 7

.   

 

Fig 7 – 

Runway Layout 

Содержание Q4P09H

Страница 1: ...odels Q4P09H Q4P09X Q4P09W 9 000 lb Capacity 200 Cabel Street P O Box 3972 Louisville Kentucky 40201 3972 Email sales qualitylifts com Web site www qualitylifts com Office 877 771 5438 502 583 5438 Fa...

Страница 2: ...max G Width of Runways 20 20 20 H Width Between Runways 38 38 38 I Rise Height of Runway Top at Top Lock Position allow 2 3 8 of clearance above top vehicle for lock release 73 85 85 Clear Height Unde...

Страница 3: ...Models Q4P09H Q4P09X Q4P09W Installation Operation and Maintenance 3 Rev 12 26 13 Q4P09 IOM Q doc Fig 2 Drive Under Height...

Страница 4: ...ance property damage or personal injury LOCATION This lift has been evaluated for indoor use only with an operating ambient temp range of 5 40 C 41 104 F ELECTRICAL REQUIREMENTS For lift installation...

Страница 5: ...S Y 7 1 POWER UNIT 8 2 FRONT WHEEL STOP 9 2 REAR WHEEL STOP 10 1 MECHANICAL LOCK BAR 11 8 SHIPPING HARDWARE 12 2 SHIPPING BRACKET WELD INSTALLATION IMPORTANT Always wear safety glasses while installin...

Страница 6: ...ay 7 Lay the cross beams on the runway per Fig 5 Place cardboard between the runway and cross beam Slide the column over the ends of the slide blocks on the cross beam Repeat for each column 8 With he...

Страница 7: ...6 At the front of the power runway continue routing cable 3 around the sheave and out the front drivers side cross beam Cable 4 should be routed around the sheave out to the passenger side front cross...

Страница 8: ...er it may be necessary to loosen or remove the bolts holding the top cap to the column so the bottom nut can be adjusted Fig 15 Lock Ladder Assembly Fig 16 Cable Jam Nut 24 Secure the cables to the to...

Страница 9: ...er Unit to the column using the supplied M8x20mm bolts and M8 nuts The power unit can be installed on either the front or side of the power column to suit install location shown in Fig 17 Fig 17 Power...

Страница 10: ...runway to verify that the cable lugs are resting firmly against the cylinder pull bar 42 To level the runways and crossbeams use a 4 ft level With the lift resting in its locks find the highest corner...

Страница 11: ...ion Inspection and Maintenance and the employer shall insure that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establis...

Страница 12: ...fully lower the lift to release hydraulic pressure on the system LOSS OF POWER If for any reason the lift will not raise off the locks or the locks will not retract consult factory authorized personn...

Страница 13: ...ig 28 Fig 28 Jack Tray MOBILITY KIT Q4P09CS 1 This set of four casters when attached to the cross beams of an unloaded lift Fig 29 pick the lift up and allow it to be rolled to a different location Fi...

Страница 14: ...ded in the kit and the lock washer and washer from the previous step Fig 31 Note the location of flange head bolt in Fig 31 Repeat for other runway Fig 31 Base Installation 4 Turn the ramp over and in...

Страница 15: ...IOM Q doc Parts Breakdown Models Q4P09H Q4P09X Q4P09W IMPORTANT Replace all worn or broken parts with genuine Quality Lifts Inc parts Contact your local Quality Lifts Parts Distributor for pricing and...

Страница 16: ...Models Q4P09H Q4P09X Q4P09W Installation Operation and Maintenance 16 Rev 12 26 13 Q4P09 IOM Q doc Parts Breakdown Fig A General Layout...

Страница 17: ...T RETURN 13 JSZ5 5 10 03 1 HOSE HYDRAULIC CYLINDER 14 TCS4 07 07 1 STRAIGHT HYD FITTING 15 TCS4 03 00 1 HYDRAULIC CYLINDER ASSEMBLY Q4P09H TCS4A 03 00 Q4P09X W 16 JSZ5 5 10 06 2 M14x1 5 BULKHEAD NUT 1...

Страница 18: ...8 Q4P09 H TCS4A 11 03 332 Q4P09 X TCS4B 11 03 339 Q4P09 W 33D TCS4 11 01 1 DRIVER SIDE REAR CABLE Cable 1 117 1 8 Q4P09 H TCS4A 11 01 129 Q4P09X TCS4B 11 01 136 Q4P09W 34 TCS4 01 03 00 4 LOCK LADDER Q...

Страница 19: ...SHEAVE ASSEMBLY 47 TCS4 07 04 00 4 SHEAVE PIN ASSEMBLY RUNWAY 48 B31188 4 M8 x 16mm Lg HEX LOCKING FLG HD CAP SCREW 49 TCS4 07 03 2 RUNWAY SHEAVE SPACER TALL 50 TCS4 07 02 2 RUNWAY SHEAVE SPACER SHORT...

Страница 20: ...Models Q4P09H Q4P09X Q4P09W Installation Operation and Maintenance 20 Rev 12 26 13 Q4P09 IOM Q doc PARTS BREAKDOWN continued Fig D Cross Beams...

Страница 21: ...S4B 04 09 Q4P09W 71 TCS4 04 06 4 LOCK ROD CLEVIS 72 TCS4 04 07 00A 2 MECHANICAL LOCK COUPLER 73 TCS4 04 05 1 LOCK SPACER 74 TCS4 04 04 00A 1 MECHANICAL LOCK HANDLE 75 TCS4 04 12 2 LOCK COUPLER PIVOT P...

Страница 22: ...Q4P09 IOM Q doc Caster Assembly ITEM PART QTY ASSY DESCRIPTION 92 TCS4 06 01 00A 1 Caster Weldment 93 TCS4 06 03 1 Caster Wheel 94 X10 077 4 Bolt M10 x 25mm Long 95 X10 019 4 Nut M10 96 X10 073 4 Wash...

Страница 23: ...STATE _________ ZIP ___________ CUSTOMER INFORMATION COMPANY NAME _______________________________________________ CONTACT _____________________________________________________ PHONE NUMBER ___________...

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