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Model Q4P07 

Installation, Operation and Maintenance

 

Rev. 12/26/2013 

Q4P07-IOM-Q.doc

 

WARNING

10) Remove the four (4) cross beam sheaves 

(one sheave from each beam end).  DO NOT 
REMOVE THE RUNWAY SHEAVE PINS. 

11) Place the mechanical lock release rod into 

the saddles located on the inside of the cross 
beams, 

Fig 8

 

Fig 8 – 

Mechanical Lock Rod 

 

M

AKE SURE THE CABLES ARE NOT 

TANGLED WITH THE LOCK RELEASE 

ROD INSIDE THE CROSSBEAM

.

 

12) From the rear, route cable #1 from the 

bottom of the left sheave stack through the 
access hole and up out the left end of the 
rear cross beam.  Repeat for cable #2 from 
the top of the right rear sheave stack through 
the access hole and up out the right rear of 
the rear cross beam, 

Fig 6 

&

 7.

 

M

AKE SURE 

THE CABLES ARE NOT TANGLED WITH THE LOCK 

RELEASE ROD INSIDE THE CROSSBEAM

.

 

13) At the rear of the power runway, continue 

routing cables #3 & #4 to the front of the 
power runway sheaves, 

Fig 9

14) At the front of the power runway continue 

routing cable #3 around the sheave and out 
the front drivers side cross beam.  Cable #4 
should be routed around the sheave & out to 
the passenger side front cross beam, 

Fig 9 & 

Fig 10

M

AKE SURE THE CABLES ARE NOT 

TANGLED WITH THE LOCK RELEASE ROD INSIDE 

THE CROSSBEAM

.

 

Fig 9 – 

Cable Layout

 

 Fig 10 – 

Power Runway 

(Front View)

 

15) Look through the power end of the cross 

beam and ensure that cables have not 
crossed.   

16) Reinstall the cross beam sheaves with one 

plastic bearing washer and spacer on each 
side of each sheave.  Make sure the cables 
are routed correctly around the slack cable 
latch roller, per 

Figure A 

 

Figure A – Slack Cable Routing

 

 

17) Attach both cross beams to the runways with 

M12 x 35mm lg. bolts, lock washers and 
washers (two at each end of each runway).  
Install front wheel stops at the front of both 
runways.  Do not torque bolts yet.   

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Содержание Q4P07

Страница 1: ...d Lift Models Q4P07 7 000 lb Capacity 200 Cabel Street P O Box 3972 Louisville Kentucky 40201 3972 Email sales qualitylifts com Web site www qualitylifts com Office 877 771 5438 502 583 5438 Fax 502 5...

Страница 2: ...ht of Runway Top at Top Lock Position allow 2 3 8 of clearance above top vehicle for lock release 68 1 8 Clear Height Underneath Runway top lock position 63 J Length Base Plate to Base Plate 165 13 9...

Страница 3: ...Model Q4P07 Installation Operation and Maintenance 3 Rev 12 26 2013 Q4P07 IOM Q doc Fig 2 Drive Under Height On Locks...

Страница 4: ...ocal or state requirements Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performance property damage or personal injury LOCATION This lift has be...

Страница 5: ...nent Packing List ITEM QTY LIFT DESCRIPTION 1 1 IDLER RUNWAY ASS Y 2 1 POWER RUNWAY ASS Y 3 1 POWER COLUMN ASS Y 4 3 IDLER COLUMN ASS Y 5 2 ENTRANCE RAMP 6 2 CROSS BEAM ASS Y 7 1 POWER UNIT 8 2 FRONT...

Страница 6: ...the cross beams on the runway per Fig 5 below Place cardboard between the runway and cross beam Slide the column over the ends of the slide blocks on the cross beam Repeat for each column 7 With help...

Страница 7: ...M 13 At the rear of the power runway continue routing cables 3 4 to the front of the power runway sheaves Fig 9 14 At the front of the power runway continue routing cable 3 around the sheave and out t...

Страница 8: ...e adjusted Fig 14 Lock Ladder Assembly Fig 11 Cable Jam Nut 22 Secure the cables to the top of the column with the nut and jam nut provided Fig 11 23 Repeat for the remaining three columns ANCHORING O...

Страница 9: ...Power Unit 32 For installs on the front of the column Fig 16 rout the power unit supply line to the bulkhead shown below Attach the 90 degree fitting at a slight angle downward and secure the hose to...

Страница 10: ...40 Raise lift to working height and lower lift onto locks Attach the mechanical lock bar to both cross beams using the hairpin cotter pins make sure the lock bar is positioned onto the saddle hook ins...

Страница 11: ...13 Q4P07 IOM Q doc 49 Complete the Installation Checklist Warranty Validation questionnaire with the owner Review the terms of the warranty registration card and return the card and a copy for the que...

Страница 12: ...pection and Maintenance and the employer shall insure that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish proce...

Страница 13: ...nt to fully lower the lift to release hydraulic pressure on the system LOSS OF POWER If for any reason the lift will not raise off the locks or the locks will not retract consult factory authorized pe...

Страница 14: ...form MOBILITY KIT Q4P09CS 1 This set of four casters when attached to the cross beams of an unloaded lift Fig 27 pick the lift up and allow it to be rolled to a different location Fig 27 Mobility Kit...

Страница 15: ...IMPORTANT Replace all worn damaged or broken parts with parts approved by Challenger Lifts Inc or with parts meeting Challenger Lifts Inc specifications Contact your local Challenger Lifts Parts Distr...

Страница 16: ...Model Q4P07 Installation Operation and Maintenance 16 Rev 12 26 2013 Q4P07 IOM Q doc Parts Breakdown Fig A General Layout...

Страница 17: ...1 STRAIGHT HYD FITTING 15 TCS3 5 03 00 1 HYDRAULIC CYLINDER ASSEMBLY 16 JSZ5 5 10 06 2 M14x1 5 BULKHEAD NUT 17 JSZ5 5 10 05 2 M14 BULKHEAD FITTING 18 B40082 1 CLEVIS PIN 19 B40126 1 1 8 x 1 Lg COTTER...

Страница 18: ...ER SIDE FRONT CABLE Cable 1 103 1 8 34 TCS3 5 01 03 00 4 LOCK LADDER 35 MR6 005 4 M20 NUT 36 Q4P09 004 4 M20 LOCK NUT 37 VS10 40 17 8 M12 x 35mm Lg HEX FLG HD CAP SCREW 38 X10 038 8 M12 WASHER 39 X10...

Страница 19: ...IN ASSEMBLY RUNWAY 48 B31188 4 M8 x 16mm Lg HEX LOCKING FLG HD CAP SCREW 49 TCS3 5 07 03 2 RUNWAY SHEAVE SPACER TALL 50 TCS3 5 07 02 2 RUNWAY SHEAVE SPACER SHORT Replace all worn damaged or broken par...

Страница 20: ...Model Q4P07 Installation Operation and Maintenance 20 Rev 12 26 2013 Q4P07 IOM Q doc PARTS BREAKDOWN continued Fig D Cross Beams...

Страница 21: ...G 71 TCS3 5 10 00A 1 LOCK ROD BAR 72 TCS3 5 04 10 00A 2 MECHANICAL LOCK COUPLER 73 GJY12 3 1 HAIRPIN COTTER PIN 74 TCS3 5 04 04 00A 1 MECHANICAL LOCK RELEASE HANDLE 75 TCS3 5 05 04 1 LOCK COUPLER PIVO...

Страница 22: ...________ ZIP ___________ CUSTOMER INFORMATION COMPANY NAME _______________________________________________ CONTACT _____________________________________________________ PHONE NUMBER __________________...

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