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Model Q4P07 

Installation, Operation and Maintenance

 

17 

Rev. 12/26/2013 

Q4P07-IOM-Q.doc

 

 

ITEM #  

PART # 

QTY/LIFT        DESCRIPTION 

 

TCS3-5-08-01-00 1 

 

IDLER RUNWAY WELD  

 

 

TCS3-5-07-01-00 1 

 

POWER RUNWAY WELD 

 

 

TCS3-5-01-00 1 

 

POWER COLUMN ASSEMBLY(Column, Lock Ladder, Top Cap)  

 

 

TCS3-5-02-00 3 

 

IDLER COLUMN ASSEMBLY (Column, Lock Ladder, Top Cap)   

 

 TCS4-09-00B 2 

 ENTRANCE RAMPS 

 AB-7816-1 

 POWER UNIT, 115v, SINGLE PHASE, 50/60Hz 

 31368-19 

 POWER UNIT, 230v, SINGLE PHASE, 60Hz 

 X10-048 4 

 M8 NUT 

 MR6-007 4 

 M8 x 20mm Lg. HEX HD CAP SCREW 

 TCS4-13 2 

 9/16 O-RING x M14x1.5 90 DEGREE HYD. FITTING 

10 

 TCS4-15 1 

 HOSE – RETURN (91”) 

11 

 JSZ5-5-10-04 1 

 HOSE – SUPPLY (67”) 

12 

 TCS4-07-08 1 

 HOSE – SHORT RETURN 

13 

 JSZ5-5-10-03 1 

 HOSE - HYDRAULIC CYLINDER  

14 

 TCS4-07-07 1 

 STRAIGHT HYD. FITTING 

15 

 

TCS3-5-03-00 1 

 

HYDRAULIC CYLINDER ASSEMBLY  

 

16 

 JSZ5-5-10-06 2 

 M14x1.5 BULKHEAD NUT 

17 

 JSZ5-5-10-05 2 

 M14 BULKHEAD FITTING 

18 

 B40082 1 

 CLEVIS PIN 

19 

 B40126 1 

 1/8 x 1½” Lg. COTTER PIN 

 

  

 

  

 

  

 

  

20 

 TCS4-07-05-00 1 

 CABLE PULL BAR 

21 

 JSZ5-5-03-03-03 2  CABLE PULL BAR SLIDE BLOCKS 

22 

 Q4P09-001 4 

 M6 x 20mm Lg. COUNTER SUNK SCREWS 

23 

 Q4P09-002 1 

 M24 NYLON LOCK NUT 

24 

 Q4P09-003 1 

 M24 WASHER 

25 

 B40083 8 

 M12 x 35mm Lg. HEX FLG. HD. CAP SCREW 

26 

 X10-039 8 

 M12 LOCK WASHER 

27 

 X10-038 8 

 M12 WASHER 

28 

 B40266 2 

 WHEEL STOP 

29 

 JSJ3-10-05 1 

  3/8-18 NPT x M14x1.5 90 DEGREE HYD. FITTING 

30 

 TCS4-12-00 2 

 REMOVABLE WHEEL STOP 

Replace all worn, damaged, or broken parts with parts approved by 

Challenger Lifts Inc.

 

or with parts meeting 

Challenger Lifts Inc.

 specifications. 

Contact your local Challenger Lifts Parts Distributor for pricing and availability. 

(Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) 

 

Содержание Q4P07

Страница 1: ...d Lift Models Q4P07 7 000 lb Capacity 200 Cabel Street P O Box 3972 Louisville Kentucky 40201 3972 Email sales qualitylifts com Web site www qualitylifts com Office 877 771 5438 502 583 5438 Fax 502 5...

Страница 2: ...ht of Runway Top at Top Lock Position allow 2 3 8 of clearance above top vehicle for lock release 68 1 8 Clear Height Underneath Runway top lock position 63 J Length Base Plate to Base Plate 165 13 9...

Страница 3: ...Model Q4P07 Installation Operation and Maintenance 3 Rev 12 26 2013 Q4P07 IOM Q doc Fig 2 Drive Under Height On Locks...

Страница 4: ...ocal or state requirements Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performance property damage or personal injury LOCATION This lift has be...

Страница 5: ...nent Packing List ITEM QTY LIFT DESCRIPTION 1 1 IDLER RUNWAY ASS Y 2 1 POWER RUNWAY ASS Y 3 1 POWER COLUMN ASS Y 4 3 IDLER COLUMN ASS Y 5 2 ENTRANCE RAMP 6 2 CROSS BEAM ASS Y 7 1 POWER UNIT 8 2 FRONT...

Страница 6: ...the cross beams on the runway per Fig 5 below Place cardboard between the runway and cross beam Slide the column over the ends of the slide blocks on the cross beam Repeat for each column 7 With help...

Страница 7: ...M 13 At the rear of the power runway continue routing cables 3 4 to the front of the power runway sheaves Fig 9 14 At the front of the power runway continue routing cable 3 around the sheave and out t...

Страница 8: ...e adjusted Fig 14 Lock Ladder Assembly Fig 11 Cable Jam Nut 22 Secure the cables to the top of the column with the nut and jam nut provided Fig 11 23 Repeat for the remaining three columns ANCHORING O...

Страница 9: ...Power Unit 32 For installs on the front of the column Fig 16 rout the power unit supply line to the bulkhead shown below Attach the 90 degree fitting at a slight angle downward and secure the hose to...

Страница 10: ...40 Raise lift to working height and lower lift onto locks Attach the mechanical lock bar to both cross beams using the hairpin cotter pins make sure the lock bar is positioned onto the saddle hook ins...

Страница 11: ...13 Q4P07 IOM Q doc 49 Complete the Installation Checklist Warranty Validation questionnaire with the owner Review the terms of the warranty registration card and return the card and a copy for the que...

Страница 12: ...pection and Maintenance and the employer shall insure that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish proce...

Страница 13: ...nt to fully lower the lift to release hydraulic pressure on the system LOSS OF POWER If for any reason the lift will not raise off the locks or the locks will not retract consult factory authorized pe...

Страница 14: ...form MOBILITY KIT Q4P09CS 1 This set of four casters when attached to the cross beams of an unloaded lift Fig 27 pick the lift up and allow it to be rolled to a different location Fig 27 Mobility Kit...

Страница 15: ...IMPORTANT Replace all worn damaged or broken parts with parts approved by Challenger Lifts Inc or with parts meeting Challenger Lifts Inc specifications Contact your local Challenger Lifts Parts Distr...

Страница 16: ...Model Q4P07 Installation Operation and Maintenance 16 Rev 12 26 2013 Q4P07 IOM Q doc Parts Breakdown Fig A General Layout...

Страница 17: ...1 STRAIGHT HYD FITTING 15 TCS3 5 03 00 1 HYDRAULIC CYLINDER ASSEMBLY 16 JSZ5 5 10 06 2 M14x1 5 BULKHEAD NUT 17 JSZ5 5 10 05 2 M14 BULKHEAD FITTING 18 B40082 1 CLEVIS PIN 19 B40126 1 1 8 x 1 Lg COTTER...

Страница 18: ...ER SIDE FRONT CABLE Cable 1 103 1 8 34 TCS3 5 01 03 00 4 LOCK LADDER 35 MR6 005 4 M20 NUT 36 Q4P09 004 4 M20 LOCK NUT 37 VS10 40 17 8 M12 x 35mm Lg HEX FLG HD CAP SCREW 38 X10 038 8 M12 WASHER 39 X10...

Страница 19: ...IN ASSEMBLY RUNWAY 48 B31188 4 M8 x 16mm Lg HEX LOCKING FLG HD CAP SCREW 49 TCS3 5 07 03 2 RUNWAY SHEAVE SPACER TALL 50 TCS3 5 07 02 2 RUNWAY SHEAVE SPACER SHORT Replace all worn damaged or broken par...

Страница 20: ...Model Q4P07 Installation Operation and Maintenance 20 Rev 12 26 2013 Q4P07 IOM Q doc PARTS BREAKDOWN continued Fig D Cross Beams...

Страница 21: ...G 71 TCS3 5 10 00A 1 LOCK ROD BAR 72 TCS3 5 04 10 00A 2 MECHANICAL LOCK COUPLER 73 GJY12 3 1 HAIRPIN COTTER PIN 74 TCS3 5 04 04 00A 1 MECHANICAL LOCK RELEASE HANDLE 75 TCS3 5 05 04 1 LOCK COUPLER PIVO...

Страница 22: ...________ ZIP ___________ CUSTOMER INFORMATION COMPANY NAME _______________________________________________ CONTACT _____________________________________________________ PHONE NUMBER __________________...

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