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The Trusted Source

®

14

Problem

Possible Cause

Possible Solution

When winch con-

trol is activated,

the winch oper-
ates only in one

direction.

Remote control
switch is damaged.

Check remote control switch and its cable.
Check all connections and replace if
necessary.

Ground and power
cables are loosely
connected to battery
or winch terminals

Be sure connections are clean and tight.

Battery is not fully
charged

Charge the battery.

Battery is inadequate
or defective.

Replace battery with 650 cold cranking amp
rating or greater.

Battery terminals are
corroded.

Clean battery terminals.

Solenoids inside the
control pack is stuck
or damaged

Replace Solenoid Module

Vehicle not running

Start vehicle & keep running during winching

Winch does not

hold a load

Winch line is spooled
onto winch drum in
the wrong direction.

Winch line must exit from the bottom of the
drum. Re-Spool in the proper direction.

Load exceeds winch
rating.

Do Not exceed the line pull rating shown in
the ID label on the winch motor. Refer to the
winch operators manual for correct rating.

Brake inside the
winch drum is badly
worn or broken.

Replace entire drum and brake assembly.

TROUBLESHOOTING

Содержание 92122.4011

Страница 1: ...92122 4011 92122 4021 REQUIRED TOOLS Safety Glasses Safety Gloves Torque Wrench 13 MM Wrench 15 MM Socket 16 MM Wrench 2 5 MM Hex Allen Key 4 MM Hex Allen Key 1 Phillips Head Screwdriver READ ALL SAFE...

Страница 2: ...ords a hazardous situation which if not avoided could result in death or serious injury You CAN be KILLED or SERIOUSLY HURT if you do not follow instructions a hazardous situation which if not avoided...

Страница 3: ...OVER TIGHTEN Fire Electrical Spark Chemical Burn Hazards Connecting winch to battery and winch operation may cause electrical arcs Never install or use winch where gasoline leaks vapors or other flam...

Страница 4: ...er at the drum using a 4mm allen key at the drum and remove the line Thread the winch line through the fair lead and re attach the line to the winch drum You now need to pre stretch winch line to ensu...

Страница 5: ...inch Line Learn to Winch Properly Your winch should add greater utility and enjoyment to your off road adventures Keep in mind however the weight of your vehicle and the forces required to move it cre...

Страница 6: ...the remote There is NO need to activate the power button on either the winch or the controller when using wired mode Test both the OUT and IN functions of the winch using the red rocker switch on the...

Страница 7: ...e the wired option for safety and consistency Clearing and Pairing a Wireless Remote to your Winch The wireless controller that comes with your winch is paired from the factory and ready to use This p...

Страница 8: ...move the three 1 size Phillips head screws that attach the winch controller halves Remote Controller Battery Replacement Carefully remove the old CR123A or CR123 Lithium battery and replace with new G...

Страница 9: ...ee spooling Clutch allows operator to manually engage or disengage the spool ing drum from the gearset using the clutch lever Winch Clutch Operation Details NEVER ENGAGE OR DISENGAGE CLUTCH IF THE WIN...

Страница 10: ...Using a 2 5 MM Allen wrench back out the set screw until the Clutch Handle lifts off but do not remove the handle at this time Rotate the clutch selector to the EN GAGED position You may remove the C...

Страница 11: ...ithin the winch have been lubricated at the factory using high temperature lithium grease No internal lubrication is required Check battery ca bles and electrical connections at regular 3 month interv...

Страница 12: ...tor Series Wound Drum Size Synthetic Winch Line Overall Dimension Net Weight Mounting Bolt Pattern Q12 Performance Stealth Winch with Synthetic Line 10 000 lbs 4536 kgs 210 1 12 Volt 4 9 Hp 3 65 Kw 2...

Страница 13: ...g of thermo relay wire Be sure connections are clean and tight Worn or damaged motor brushes Replace winch motor Vehicle not running Start vehicle keep running during winching Winch Lacks Power pulls...

Страница 14: ...with 650 cold cranking amp rating or greater Battery terminals are corroded Clean battery terminals Solenoids inside the control pack is stuck or damaged Replace Solenoid Module Vehicle not running St...

Страница 15: ...ve and inspect gear carrier assembly Inspect output gear intermediate gear input gear sun gear ring and gear ring output Remove burrs with file Winch is not mounted correctly or square on the winch pl...

Страница 16: ...bjected to a installation damage alteration modification failure to maintain or attempted repair or service by anyone not authorized by Quadratec b normal wear tear cosmetic damage or damage from mois...

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