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Страница: 27 / 40

June 4, 2019

7027-805C

CB1200 Pellet Insert

PART NUMBERS:

LEFT BAFFLE:

812-4200

RIGHT BAFFLE:

812-4210

1. Use proper shut down procedures to shut down the

appliance and let it completely cool down.

Open right side panel and then open the door.

The 2 baffles are located at the top inside of firebox.

Place your hand on the baffle and slide it up and the

bottom edge will fall down and then you can lift the

baffle out. Repeat for the other side.

Remove Baffle to Access Heat Exchanger Tubes

and Firebox Exhaust Exits

Open the upper right side panel door and then

open the glass door.

ii.

The 2 baffles are located at the top inside

of firebox.

iii.

Place your hand on the baffle and slide it up

and the bottom edge will fall down and then

you can lift the baffle out. Repeat for the

other side.

iv. Re-install in reverse order.

B. Baffle Replacement

C. Igniter Replacement

Figure 27.1

Igniter

Igniter Bracket

Thumb Screw

PART NUMBER:

SRV7000-462

a. Be sure the appliance is allowed to cool, has been

unplugged and the exhaust blower is off. Remove the

ash pan.

b. The wire leads to the igniter are connected to the wire

harness with 1/4 inch male / female spade connectors.

These wires will pull forward approximately 4 to 5

inches (102mm to 127mm). Disconnect the spade

connections and remove the igniter from the chamber.

Loosen the thumb screw and slide igniter out

(Figure 27.1)

c. Install new igniter into the chamber and tighten the

thumb screw. Re-connect the wires to the 2 leads with

the spade connectors.

Push excess wire leads to take-up the 4 to 5 inches

(102mm to 107mm) previously pulled out. This will

keep the wires out of the way of the ash pan. Double

check that the igniter wires are clear of any movement,

i.e. ash pan, fire pot cleaning rod, etc.

e. Re-install the ash pan and re-connect the power.

Shock Risk

•

Do NOT remove grounding prong

from plug.

•

Plug directly into properly grounded 3

prong receptacle.

• Route cord away from appliance.

•

Do NOT route cord under or in front

of appliance.

CAUTION

Содержание CB1200I-C

Страница 1: ...ructions is not followed exactly a fire could result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Do not over fire If appliance or chimney connector glows you are over firing Over firing will void your warranty Comply with all minimum clearances to combustibles as specified Failure...

Страница 2: ...C LES BOULETTES DE BOIS OU DE COMBUSTIBLE DE MAIS ÉCOSSÉ DES CHAMPS Puissance de Rendement 48 500 Btu s hr Puissance Électrique 115 VAC 60 Hz Début 4 1 Amps Courir 1 1 Amps Éloignez le fil électrique de l appareil Ne pas faire passer le fil électrique au dessus ou en dessous de l appareil DANGER Il y a risque de décharge électrique Déconnectez le fil électrique de la prise de contact avant le serv...

Страница 3: ...ible Materials 9 D Fuel Material and Fuel Storage 9 E Before Your First Fire 10 F Filling the Hopper 10 G General Operating Information 10 H Starting Your First Fire 11 I Fire Characteristics 11 J Feed Rate Adjustment Instructions 11 K Ignition Cycles 12 L Insert Removal 12 M Restarting the Appliance 12 N Clear Space 12 O Thermostat Controls 13 P Thermostat Setup Options 13 Q Thermostat Operation ...

Страница 4: ...ectronic components and glass X X X Factory installed blowers X Molded refractory panels X Ignition Modules X Firepots burnpots mechanical feeders auger assemblies X Vent Free burners Vent Free ceramic fiber logs Aluminized Burners X X Castings and Baffles 6 years 3 years X Catalyst limitations listed 7 years 3 years X X Manifold tubes HHT chimney and termination 10 years 1 year X Burners logs and...

Страница 5: ...ranging a warranty call Travel and shipping charges for parts are not covered by this warranty Limited Catalyst Warranty o For wood burning products containing a catalyst the catalyst will be warranted for a six year period as follows if the original o From 37 to 72 months a pro rated credit will be allowed against a replacement catalyst and labor credit necessary to install Amount of Time Since P...

Страница 6: ... to water or weather damage which is the result of but not limited LIMITATIONS OF LIABILITY have other rights which vary from state to state EXCEPT TO THE EXTENT PROVIDED BY LAW HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE ...

Страница 7: ...STM E1509 95 UL127 ULC S628 93 ULC S610 M87 ULC ORD C 1482 M1990 UM 84 HUD B BTU Efficiency Specifications Emissions Report 0061PN013E EPA Certification 171 19 EPA Certified Emissions 0 8 grams per hour LHV Tested Efficiency 67 6 HHV Tested Efficiency 63 6 EPA BTU Output 10 200 to 33 900 hr BTU Input 17 000 to 48 500 hr Vent Size 3 4 L or PL or 6 Hopper Capacity 75 lbs Fuel Premium Wood Pellets We...

Страница 8: ...bustion air inlet is provided The structural integrity of the mobile home floor ceiling and walls must be maintained The appliance must be properly grounded to the frame of the mobile home and use only Listed pellet vent Class L or PL connector pipe Outside Air Kit part 811 0872 must be installed in a mobile home installation C Mobile Home Approved Installation and use of any damaged appliance Mod...

Страница 9: ...ferent areas will vary in mineral content That is why some fuels produce more clinkers than others CAUTION Do not burn fuel that contains an additive such as soybean oil May cause hopper fires Damage to product may result Read the ingredients list on the package If you are buying corn the only ingredient that should be listed is corn WARNING Risk of Chemical Poisoning Do NOT burn treated seed corn...

Страница 10: ...Light CAUTION Tip of thermocouple must be in contact with the inside end of the thermocouple cover Missed ignitions can occur Moisture Always burn dry fuel Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance robbing heat from your home Damp pellet fuel can clog the feed system Size Pellets are either 1 4 inch or 5 16 inch 6 8mm in diameter Length should...

Страница 11: ...en Fire pot floor open Cleaning slide plates open Do NOT store fuel Closer than required clearances to combustibles to appliance Within space required for loading or ash removal J Feed Rate Adjustment Instructions The feed adjustment control rod is factory set and should be adequate for most fuels The set screw is located at the bottom of the hopper and set loose at the factory so the fuel adjustm...

Страница 12: ...nd clinker If the fire pot fills to the top immediately shut down the appliance and clean Failure to do so could result in smoking sooting and possible hoper fires N Clear Space Mantel Avoid placing candles and other heat sensitive objects on mantel or hearth Heat may damage these objects Fire Risk Keep combustible materials gasoline and other flammable vapors and liquids clear of appliance WARNIN...

Страница 13: ...hutting down The 5 minute setting is fine for most applications 2 Same operation as above but reduced to 2 minutes between state changes NOTE This delay does not happen when the thermostat is manually turned up and down Setup options for how the thermostat will function are performed using a menu on the display screen TO ACCESS THE SETUP MENU Move the System Mode Switch into the OFF position and t...

Страница 14: ... and the word HOLD will appear on the display To cancel press the HOLD button once again R Thermostat Temperature Programs The thermostat by default has 4 separate program events they are MORN DAY EVE and NITE Each event ends at the start time of the following event NOTE When the last event is finished for each day or group of days the thermostat will advance forward into the next day or group of ...

Страница 15: ...button will allow a whole day of set program events to be copied to another day 1 Move Temperature switch to HEAT as well as move SET switch to TEMP PROG position 2 Starting with Monday use the UP or DOWN buttons to adjust the start time and set temperature for the MORN DAY EVE and NITE events Press the COPY button and then press the NEXT button to advance to Tuesday 3 With Tuesday displayed press...

Страница 16: ...n in the battery compartment before adding batteries to the compartment When finished line up the front of the thermostat to the base and firmly press together to securely latch the front and back halves together properly BATTERY GRAPHIC Anytime time the batteries are physically present in the thermostat there will be a visual indicator showing the life of the battery This will appear on the displ...

Страница 17: ... noisy blowers is from the impellers becoming dirty over time See maintenance and service section for maintaining and servicing What is the metal object with the bend in it that came inside the plastic bag It is a clean out tool used to help clean the fire pot and remove any jams in the rare event they occur in the feed tube Why is there a black residue building up on the outside of my home Wind c...

Страница 18: ...ding on the fuel type OR X Follow the detailed instructions found in this section for each step listed in the chart below A Proper Shutdown Procedure Turn off the thermostat Shock and Smoke Hazard Turn down thermostat let appliance completely cool and exhaust blower must be off Now you can unplug appliance before servicing Smoke spillage into room can occur if appliance is not cool before unpluggi...

Страница 19: ...ates to the left and right of the fire pot with finger holes Pull both slide plates out and sweep the remaining ash from the firebox into the 2 open holes A paint brush works well for this Close slide plates d This ash is deposited in the same ash drawer as the fire pot debris The ash drawer should be emptied every time you clean the firebox Remember to place the ash and debris into a metal or non...

Страница 20: ...n metal container with tight fitting lid Ashes should be retained in closed container until all cinders have thoroughly cooled WARNING 5 Disposal of Ashes Frequency As needed By Homeowner Ashes should be placed in a metal container with a tight fitting lid The container of ashes should be moved outdoors immediately and placed on a non combustible floor or on the ground well away from all combustib...

Страница 21: ...door rope channel c It should show signs of compaction all the way around the door where the rope contacts the face of the appliance Confirm there are no air leaks 13 Cleaning Exhaust Blower Requires No Lubrication Frequency Yearly or as needed By Qualified Service Technician Task Contact your local dealer 14 Cleaning Convection Blower Requires No Lubrication Frequency Yearly or as needed By Quali...

Страница 22: ... and pull up to dislodge from hook attachment c Use a standard screw driver to unlatch the covers beneath the baffles of each side d Re install in reverse order 18 Vacuum Heat Exchanger Tubes Firebox Area and Drop Tube a Use a Shop Vac to vacuum any fly ash and soot from the heat exchanger tubes and firebox area Figure 22 1 b Remove any debris that may be in the drop tube Exhaust Blower Left Acces...

Страница 23: ...shown in Figure 23 2 The correct flame size when good quality premium pellet fuel is burned is shown in Figure 23 3 If the ash buildup exceeds the half way point in the fire pot IMMEDIATE ATTENTION AND CLEANING IS REQUIRED D Soot or Creosote Fire Awareness The chimney should be inspected periodically during the heating season to determine if a creosote build up has occurred If a significant layer ...

Страница 24: ...ed pellets in fire pot Fire pot clean out plate not closed Fire pot is dirty The ignition hole between the igniter bracket and fire pot is blocked Igniter not working Control box defective Check that fire pot clean out plate is fully closed Clean fire pot Make sure there is not a clinker in the fire pot Clinkers may have to be pushed out of fire pot with fire pot clean out tool or other means Scra...

Страница 25: ...fails to start or does not shut off Blower not plugged in Blower is clogged with ash Blower is defective Control box is defective Check that blower is plugged into wire harness Clean exhaust system Replace blower Replace control box Large lazy flame orange color Black ash on glass Dirty appliance Poor fuel quality high ash content Fire pot clean out plate not completely closed Excessive amount of ...

Страница 26: ...ring exits facing the 8 o clock position for the CB1200 appliance and 12 o clock for the 1200 I insert Place washer and then grounding wire on nearest mounting plate stud ii Use nuts removed in step A1 to secure blower to housing iii Reconnect wiring Use Jumper wire if necessary Reconnect power supply d Re install appliance i Reassemble right side panel to appliance with 2 screws previously remove...

Страница 27: ...iter Bracket Thumb Screw PART NUMBER SRV7000 462 a Be sure the appliance is allowed to cool has been unplugged and the exhaust blower is off Remove the ash pan b The wire leads to the igniter are connected to the wire harness with 1 4 inch male female spade connectors These wires will pull forward approximately 4 to 5 inches 102mm to 127mm Disconnect the spade connections and remove the igniter fr...

Страница 28: ...nd up and out of the way d Slide glass out the side and slide new glass in e Re install the side glass frame and tighten the top and bottom frames f Re install the door latch if applicable and re rope the door D Glass Replacement PART NUMBERS LEFT OR RIGHT SIDE GLASS 510 5400 CENTER BAFFLE 510 5410 Remove door from appliance and place face down on a protected surface to avoid scratching the door R...

Страница 29: ...eratures of the green and red lights have been obtained 2 Convection Blower The convection blower is mounted at the bottom rear of the appliance There are 2 impellers one on each side of the motor The convection blower pushes heated air through the heat exchange system into the room 3 Combustion Exhaust Blower The combustion blower is mounted on the left side of the appliance behind the left side ...

Страница 30: ... the access door There are 2 yellow wires connected to it This snap disc will interrupt the thermostat circuit which will shut down the appliance if an over fire condition should occur or if the convection blower should fail to operate If this occurs the snap disc with automatically reset itself and the appliance will start up if the thermostat is still calling for heat 19 Snap Disc 3 Burn Back Pr...

Страница 31: ...Thermostat Wires Power Outlet Heat Output Switch Reset Button Red Call Light Fuse Control Box Blue Blinking Light Red Green Light Figure 31 1 Exhaust Blower Convection Blower Exhaust Transition Assembly Figure 31 3 B Component Locations Cleaning Rods Heat Exchanger Tubes Figure 31 2 ...

Страница 32: ...32 June 4 2019 7027 805C CB1200 Pellet Insert C Service Maintenance List Date of Service Performed By Description of Service ...

Страница 33: ...33 June 4 2019 7027 805C CB1200 Pellet Insert Date of Service Performed By Description of Service ...

Страница 34: ...inning Manufacturing Date May 2019 Ending Manufacturing Date Active R Part number list on following pages Classic Bay Pellet Insert 06 19 1 2 3 5 8 9 10 11 6 7 21 29 27 24 26 25 30 20 22 12 13 17 18 23 19 31 32 33 34 35 36 28 15 16 4 1 5 1 4 1 3 1 1 1 2 14 D Exploded Drawing ...

Страница 35: ...1220 Y Mount Hopper Lid Support Top 410 7560 2 Feed Adjustment Assembly 510 5450 Thumbscrew 1 4 20 X 3 4 Pkg of 10 844 5070 3 Cover Feed Motor Top 410 7920 4 Snap Disc Manual Reset 3 SRV230 1290 Y 5 Feed Motor Assembly 812 3690 Y 5 1 Screw 8 32 X 3 8 PH Pkg of 40 225 0500 40 Y 5 2 Feed Motor 812 4421 Y 5 3 Collar Set 7 8 229 0520 5 4 Feed Bearing SRV7000 598 Y 5 5 Mount Feed Motor 410 7172 5 6 Gas...

Страница 36: ...e Left 812 4310 Screw 8 32 X 3 8 PH Pkg of 40 225 0500 40 Y Latch Magnet SRV229 0631 Y 13 Baffle Left 812 4200 Y 14 Baffle Right 812 4210 Y 15 Thermocouple Cover Pkg of 1 812 1322 Y Pkg of 10 812 4920 Y 16 Thermocouple Bracket W Set Screw 812 3171 Y 17 Rod Linkage Ez Clean 812 4140 17 1 Knob Ash Dump Control Rod 832 3020 17 2 Spring Firepot 200 2050 17 3 Washer 5 16 Pkg of 10 7000 579 10 Y Pkg of ...

Страница 37: ...2 Glass Assembly Center 13 7 8 in W x 11 in H 510 5400 Y 23 3 Glass Assembly Side 5 1 8 in W x 11 in H Qty 1 510 5410 Y 23 4 Glass Retainer Assembly SRV510 5460 Y Nut Keps Lock 8 32 Pkg of 40 226 0060 40 Y 23 5 Bracket Door Latch 410 4912 Door Rope 7 8 Field Cut to Size 8 Ft 842 2350 Y Gasket Glass Field Cut to Size 10 Ft 833 0660 Silicone Hi Temp 11oz 812 2020 24 Panel Front Access Ash Pan Door 8...

Страница 38: ... 32 X 3 4 Pkg of 24 229 1100 24 Y Blower Convection 7000 537 Y 33 Control Board 3 Speed SRV7000 704 Y Fuse 8 Amp Control Box Pkg of 10 812 3780 10 Y 34 Wire Harness SRV7000 155 Y Fuse 7 Amp Junction Box Pkg of 10 812 0380 10 Y Reset Button Assembly SRV7000 040 Block Thermostat Term Dv SRV230 0690 Igniter Extension 7000 218 Call Light Bulb 812 0760 Y Call Light Lens Cover 812 0750 Y Call Light Fluo...

Страница 39: ...el Trim 33 in x 50 in SP CB12I3350 NL Bracket L Trim Pkg of 2 832 0840 Logo Quadra Fire Pkg of 10 7000 649 10 Trim Panel Set Ots Nickel 510 5220 Panel Set Large W Black Nickel Trim 33 in x 50 in SP CB12I3350 NB Bracket L Trim Pkg of 2 832 0840 Logo Quadra Fire Pkg of 10 7000 649 10 Trim Panel Set Ots Nickel 7019 027 Panel Set Small W Nickel Trim 30 in x 40 in SP CB12I3040 NL Bracket L Trim Pkg of ...

Страница 40: ... purchased installed _________________________________________________________________________ Serial Number ____________________________________ Location on appliance ___________________________ Dealership purchased from ________________________________________ Dealer phone _1 _____ _____ ______ Notes ________________________________________________________________________________________ _______...

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