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Rev. 6-12

Sonicator

ULTRASONIC PROCESSOR

Part No. Q700

OPERATION MANUAL

53 Church Hill Road, Newtown, CT 06470 U.S.A

Phone: 203.426.0101

1.877.338.9636

Fax: 203.426.7026

Web:

www.sonicator.com

E-mail: [email protected]

Содержание Sonicator Q700

Страница 1: ...12 1 Sonicator ULTRASONIC PROCESSOR Part No Q700 OPERATION MANUAL 53 Church Hill Road Newtown CT 06470 U S A Phone 203 426 0101 1 877 338 9636 Fax 203 426 7026 Web www sonicator com E mail info sonicator com ...

Страница 2: ...Rev 6 12 2 ...

Страница 3: ...ations 6 7 4 Principles of Operation 8 9 5 Description of Components Functions of Controls 10 12 6 Preparation for Use 13 7 Operating Instructions Getting Started 14 23 8 Maintenance 24 26 9 Troubleshooting 27 10 Service Return of Equipment 28 11 Service Safety Certification form 29 ...

Страница 4: ...arranty of either merchantability or fitness for a particular purpose No person or company is authorized to change modify or amend the terms of this warranty in any manner or fashion whatsoever Under no circumstances shall the manufacturer be liable to the purchaser or any other person for any incidental or consequential damages or loss of goodwill production or profit resulting from any malfuncti...

Страница 5: ...remes in temperature and humidity Do not place the Generator within a Fume Hood Hearing protection is highly recommended It is recommended that a sound abating enclosure or ear protection be used when operating the Ultrasonic Processor NEVER immerse the converter in liquids of any kind or let condensed moisture or liquid drip into the converter NEVER grasp an activated horn or probe It can cause s...

Страница 6: ...Rev 6 12 6 Symbols Caution Risk of electric shock Hazardous voltage Caution Risk of danger Refer to User Manual ...

Страница 7: ...g 15 Amps 8 Amps Weight 16 lbs 7 3 Kg Dimensions 8 W x 15 25 L x 8 5 H 203 mm x 387 mm x 216 mm Output Voltage 1000 V rms max Output Frequency 20 KHz Converter Weight 2 lbs 900 g Dimensions 7 25 L x 2 5 Dia 183 mm x 63 5 mm Materials Aluminum Alloy Standard Horn Weight 0 75 lbs 340 g Dimensions 5 375 L x 5 Dia 136 mm x 13 mm Materials Titanium Alloy ...

Страница 8: ...st be used If the 220V plug is not configured to match the wall receptacle a properly grounded universal AC socket adapter must be added Important Universal adapters do not convert voltage or frequency The manufacturer is not responsible for damage caused by the use of an improper power cord or adapter Transformers are not recommended WEEE Statement This product contains electrical or electronic m...

Страница 9: ...ation power is measured in watts Amplitude is a measurement of the excursion of the tip of the probe probe is also known as a horn Some ultrasonic processors have a wattage display During operation the wattage displayed is the energy required to drive the radiating face of a probe at that specific amplitude setting against a specific load at that particular moment For example the unit experiences ...

Страница 10: ...e amplitude at the preselected level The greater the resistance to the movement of the probe due to higher viscosity deeper immersion of the probe into the sample larger probe diameter or higher pressure the greater the amount of power that will be delivered to the probe Setting the AMPLITUDE control to its maximum will not cause the maximum power rating of the unit to be delivered to the sample T...

Страница 11: ... Q700 includes a standard 1 2 diameter probe 4220 5a Q700 Front Panel 5b Q700 Rear Panel Horn with replaceable tip Converter Cable Generator Converter Power Cord Connector Converter Cable Connector On Off Switch Temperature Probe Connector Footswitch Jack Cooling Fan Fuses ...

Страница 12: ...eter entry on programming screens CLR key Deletes selected parameter entry RUN key To proceed to program run screen SAVE key Stores a program to the selected memory number Up to 10 programs 0 9 can be stored START STOP key Starts or stops the ultrasonics PAUSE key Suspends operation without clearing program run totals Press pause again to resume program run and continue accumulating run data key U...

Страница 13: ...itch Connector Connects to the footswitch cable Temperature Probe Connector Connects to the Temperature monitoring probe or thermocouple Converter Cable Connector Output Connects to the converter Power Supply Connector Connects to the electrical line cord and encases the fuse s ...

Страница 14: ...TE DAMAGED EQUIPMENT Retain all packing materials for future shipment ELECTRICAL REQUIREMENTS The ultrasonic processor requires a fused single phase 3 terminal grounding type electrical outlet For power requirements check the label on the back of the unit INSTALLING THE ULTRASONIC PROCESSOR The ultrasonic processor should be installed in an area that is free from excessive dust dirt explosive and ...

Страница 15: ...olvents and low surface tension liquids are problematic These liquids penetrate the probe replaceable tip interface and force the particulates into the threaded section isolating the tip from the probe When processing low surface tension liquids ALWAYS use a solid probe Set up 1 Connect the power cord into the receptacle on the rear of the ultrasonic processor 2 Make sure the unit is switched off ...

Страница 16: ...nvertor Push the connectors in and turn the chrome rings clockwise turn to secure the connectors 10 If application or procedure instructs that the unit be run for a period of time that will allow the probe convertor assembly to be warm to the touch it is recommended that the convertor be air cooled with dry compressed air Never run the convertor and horn assembly if it becomes hot Connect either o...

Страница 17: ...e Selecting Manual Run allows the user to set the unit output level manually setting 1 100 Starting and stopping the ultrasound output is also manually performed b Program Mode Allows the user to create a program with specific On Off times and output setting The ability to save up to 10 programs and sequence several individual programs together can also be performed in this mode c Options Allows t...

Страница 18: ...re monitoring A check mark will appear indicating that temperature monitoring is activated Select the appropriate Amplitude intensity setting for your sample by touching the Up or Down arrow Touch Start to begin sonication Touch Pause to pause sonication Manual and Program modes both show the Start Pause and Exit buttons After touching the Start button and activating sonication the Start button be...

Страница 19: ...0 different programs Select Modify Sequence 1 2 Select a sequence of programs for the unit to run in succession A maximum of 6 programs can be sequenced at one time Option Screen The Option menu enables the selection of Temperature units Footswitch operational mode and Display contrast To Program Screen To Sequence 2 Screen To Sequence 1 Screen To Previous Screen To Option Screen ...

Страница 20: ...ata is entered the unit will run continuously without pulsing Process Time Pulse On and Pulse Off times are measured in Hours Minutes Seconds format 6 Activate Temperature Monitoring if necessary 7 Program a Shutdown Temperature if necessary Enter a temperature value During sonication if the temperature reaches the Shutdown value the unit will pause sonication The unit will remain paused until the...

Страница 21: ...gram in progress The Temperature Monitoring and Shutdown Temperature option have been selected during this example program Program Progress is displayed by a bar graph This displays the progress of the current program including both the On and Off time combined Total programmed time of active sonication Rest or Off time is not included in this value Total time of active sonication that has occurre...

Страница 22: ...umber and touch ENT 2 Enter each desired program number in order in the PGM fields 3 If a delay or rest time between programs is desired touch the Delay After field Enter the appropriate time frame 4 Unused PGM fields should have a dash Select unsused programs touch CLR and ENT if necessary 5 The last Delay After field as well as any unused fields should be cleared to 00 00 00 as displayed in NUM ...

Страница 23: ...being processed The temperature probe must be plugged into the back of the ultrasonic processor and the probe tip must be in the liquid sample If the initial sample temperature is above the set point sonication will not turn on During sonication if the temperature reaches the Shutdown value the unit will pause sonication The unit will remain paused until the temperature drops below the pre set tem...

Страница 24: ... be a problem an indirect sonication device such as a Cup Horn may be a better option Viscosity Limitations Viscous solutions and highly concentrated liquids can be difficult to sonicate If the liquid is so thick that it will not pour or circulate easily it is too thick and cannot be processed effectively Keeping Samples Cool Intense ultrasonic processing causes the liquid temperature to elevate e...

Страница 25: ...d Microtip Probe Maintenance Ultrasonic processors create high intensity vibration which puts stress on the converter and horn assembly The sides and end of the probe must never be allowed to come in contact with anything but the solution When using a Microtip the stress resulting at the point of contact with the vessel could cause the Microtip to fracture Proper care of the probe is essential for...

Страница 26: ... the threading Do not allow liquid to drip into Convertor Allow the alcohol to dry completely 4 Reattach probe to convertor Screw the probe back onto the convertor and tighten with the wrench set provided 5 The tips on replaceable tip probes can be removed for cleaning and or replacement When replacing horns or horn tips Always clean the threaded mating surfaces of the convertor and horn Use alcoh...

Страница 27: ... work surface to minimize stress to the tip System Cleaning Instructions The generator and converter may be cleaned using an acid free cleaning solution i e glass cleaner Probes should be cleaned using isopropyl alcohol Probes are made from titanium and can be autoclaved the converter is an electrical part and cannot be sterilized in this manner Before each procedure place the probe tip in water o...

Страница 28: ...l life A fuse s has failed OVERLOAD CONDITION If the Ultrasonic Processor stops working and an OVERLOAD indication is displayed on the screen check for possible causes as outlined in the above paragraph Then press the OFF key to switch the unit off and the ON key to switch the unit back on to restart the equipment If the problem persists after inspecting all of these please contact Customer Servic...

Страница 29: ...e should be exercised to provide adequate packing to insure against possible damage in shipment The Ultrasonic Processor should be sent to the Service Department with all transportation charges prepaid and return of shipment indicated Important The user must certify that the ultrasonic processor and or the accessories returned for repair are free of any biohazardous or radioactive material and are...

Страница 30: ...th or exposed to radiological biological or chemical agents and has been decontaminated rendering it safer for handling use or disposal Authorization By accepting authorization to return the equipment listed above the undersigned assumes all responsibility and liability for radiological biological and chemical decontamination Delivery of the equipment can be refused if necessary documentation is n...

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