background image

19

11. Commissioning

CAUTION

Before a gas boiler may be put into operation and tested, it’s gas connection must be 

leak tested.  After installation of oil/gas-fired boiler, operation and performance tests 

shall be conducted to make certain that the burner is operating in an acceptable 

manner and that all safety controls and devices function properly. 

 It is critical that 

the high limit, low water cutoff and burner "cad cell" relay be checked for normal 

operation before leaving the job.

12. Maintenance

NOTICE

Label all wires prior to disconnection when servicing controls.  Wiring errors can cause 

improper and dangerous operation.

 

The boiler system should be serviced once a year.  

1.  Turn boiler safety switch off.

2.  Open lower swing door and remove upper clean out plate.

3.  Brush upper passages first and then clean combustion chamber of any debris with 

brush and vacuum.

4.  Remove smoke pipe and clean out debris from cleaning or soot build up.

5.  Inspect smoke pipe for any corrosion before reinstalling.  Replace if necessary.

6.  Consult the burner manufacturers manual for annual maintenance of the burner.

7.  Once the burner has been serviced, check the combustion and verify it against 

Section 8 on page 17 of this manual.

8.  Inspect the boiler and make sure it is operating normally, i.e. temperature and 

pressure.

9.  Inspect the Pressure Relief Valve and manually set it off to ensure it is operating 

normally and not leaking.

10. If a Low Water Cut-Off is installed follow the manufactures suggested maintenance 

and test procedures.

11.  Adjust room thermostat so there is a call for heat and test boiler high limit for proper 

operation.

12. Remove all combustible materials from around boiler and ensure the area is free of 

debris so the burner has adequate intake air supply.

Verify proper operation of high limit, low water cutoff and burner “cad cell” after 

servicing.

Содержание Direct Vent DVF-4 Rigid

Страница 1: ...low the gas supplier s instructions If you can not reach your gas supplier call the fire department Installation and service must be performed by a qualified licensed installer service agency or the g...

Страница 2: ...nt Kit Gas or Oil DVF 4 Rigid Vent Kit and Installation 4 9 DVF 4 Installation of Make Up Air 4 1 10 DVF 4 Installation of Exhaust Termination 4 2 10 DVF 4 Joint Assembly 3 3 8 DVF 4 Appliance Connect...

Страница 3: ...l fire hazards Please read the literature and warranties supplied by the manufacturers of the various accessory equipment This equipment is warranted by the respective manufacturers not by Quincy Hydr...

Страница 4: ...with those of influenza and the highest incidence of poisoning occurs at the onset of cold weather or during flu season A victim may not experience any symptoms only one symptom or a few symptoms Susp...

Страница 5: ...ce technician or gas supplier DO NOT ATTEMPT TO START THE BURNER WHEN EXCESS GAS HAS ACCUMULATED WHEN THE UNIT IS FULL OF VAPOR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT NOTE ALWAYS KEEP THE MANUAL F...

Страница 6: ...Vent hood shall be installed 12 above ground level or 12 above nominal snow level of the region of the installation which ever is higher 2 The Vent hood shall not be less than 3 feet above any forced...

Страница 7: ...3 DVO Flexible Vent Kit and Installation Vent Installation 1 Vent Pipe bend radius is 12 minimum 2 Support vent pipe with metal strapping every 36 3 Maximum wall thickness is 14 Call Z Flex for recom...

Страница 8: ...From outside the building insert the outer section through the wall until it rests against the wall Position the outer section so that the air intake is on the bottom Secure to outer wall using four...

Страница 9: ...und the flue collar and slide on adaptor and tighten gear clamp 4 Seal the seam on the adaptor 5 Slide the terminal inner section over the terminal outer section and secure by tightening the gear clam...

Страница 10: ...on to the outer sleeve to complete the joint assembly 3 3 DVO Joint Assembly APPLIANCE CONNECTION 1 Connect the appliance adapter to the appliance collas as per joint assembly 2 Apply Sealant around...

Страница 11: ...e provisions do not exist for the ducting of combustion products to the outside The direct vent connector shall not pass through any floor or ceiling The burner exhaust must be ducted directly to the...

Страница 12: ...s been determined cut a 8 hole for a non combustible wall or a 9 hole for a combustible wall Using 2 X 2 Frame a box around the hole on the outside of the house so the flange is mounted away from the...

Страница 13: ...electrically bonded to ground in accordance with the requirements of the authority having jurisdiction or in the absence of such requirements with the National Electrical Code ANSI NFPA 70 or Canadian...

Страница 14: ...hould be set to 12 5 CO2 To ensure proper burner setup gauges should be used to check things such as the pump pressure CO2 levels CO levels etc Gas 1 Checking the electrode orifice size and flame rod...

Страница 15: ...er Model EZ Select EZ Select EZ Select EZ Select Firing Rate 50 78 1 06 1 33 Insertion Depth 3 0 3 0 3 0 3 0 Nozzle 40x45 65X70 85X60 1 00X60 Spray Pattern A A A B Pump Pressure 155 psi 150 psi 150 ps...

Страница 16: ...am and controls To determine how much gas is coming into the burner or to set the gas meter correctly the following formula can be used The chart to the right can be used to determine the flow rate de...

Страница 17: ...r the tee before the combination gas valve When installing the boiler make sure a pipe compound resistant to the action of liquefied petroleum is used Check piping for leaks Always check leaks with a...

Страница 18: ...16 8 Wiring Oil Burners NOTE All wiring must be done in accordance with applicable state local and national codes Use only copper conductors...

Страница 19: ...17 9 Wiring Gas Burners NOTE All wiring must be done in accordance with applicable state local and national codes Use only copper conductors...

Страница 20: ...n to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above 2 Set thermostat...

Страница 21: ...er of any debris with brush and vacuum 4 Remove smoke pipe and clean out debris from cleaning or soot build up 5 Inspect smoke pipe for any corrosion before reinstalling Replace if necessary 6 Consult...

Страница 22: ...mp Room Temp Ambient Net Stack Temp CO2 O2 Smoke Reading Combustion EFF System Checklist Boiler Model Serial Original Purchaser Installer Burner Checklist Burner Manufacturer Burner Fuel Type Burner M...

Страница 23: ...21 13 Installer Notes Continued Comments Notes...

Страница 24: ...HVAC products sold to wholesale distributors in the U S and Canada Customer service and support are the key to QHT s business From troubleshooting radiator piping to working through problems with wal...

Отзывы: