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5K-MNL-BIOGAS5000

BIOGAS 5000 gas analyzer

Page

Ref

Description

Part Number

Filter Adsorber / Charcoal Filter used to

remove non-methane hydrocarbons from the

gas sample

1-00000-5084 (Qty 4)

3-00000-5084 (QTY 1)

Printed Manual

5K-MNL-BIOGAS 5000

Check gas regulator and tubing for calibration

gas.

Calibration gas cylinder. Please contact

[email protected] for gas cylinder

concentrations

CGKit

Calibration gas

“Mix-N-Match” from any combination of the

following gas(es):

Part#

CG-50-35-00

CG-15-15-00

CG-00-00-04

CG-N2

100

CG-Case (Qty 12 Cyl.)

CG-4PKG (Qty 4 Cyl.)

5.0 BIOGAS 5000 instrument features

5.1 Physical characteristics of the instrument panel

Front view:

Reference:

Main Gas Read Screen

Soft-keys

Backlight Key

Menu Key

Key 2 – Page Up

Key 4 – Scroll Left

Pump Key

LED Light

On/Off Key

Assistance Key

Key 6 – Scroll Right

Key 8 – Page Down

Enter Key

General Keys

C
D

E
F

J
K

Содержание BIOGAS 5000

Страница 1: ...BIOGAS 5000 Gas Analyzer Operating Manual QED Environmental Systems 2355 Bishop Circle West Dexter MI 48130 United States of America...

Страница 2: ...Orifice plate optional 14 4 1 3 Temperature probe optional 14 GPS optional 14 4 1 6 Bluetooth dongle optional 14 4 2 Instrument accessory products 15 5 0 BIOGAS 5000 INSTRUMENT FEATURES 16 5 1 Physica...

Страница 3: ...re taking readings best practice 39 8 2 Update site data 40 8 3 Special actions 40 8 4 Flow Devices 41 8 7 Cross gas effects on chemical cells 42 8 8 How to use a temperature probe optional 43 8 9 Tak...

Страница 4: ...USTOMERS 61 16 0 APPENDICES SAFETY INSTRUCTIONS 63 16 1 Instructions for safe use Italian language 63 16 2 Instructions for safe use German language 72 16 3 Instructions for safe use French language 8...

Страница 5: ...cturer s statement to the EU authorities that the product complies with all relevant CE marking Directives If the CSA mark appears with the indicator US or NRTL it means that the product is certified...

Страница 6: ...use of the instrument Inhaling these gases may be harmful to health and in some cases may be fatal It is the responsibility of the user to ensure that he she is adequately trained in the safety aspect...

Страница 7: ...or open in a potentially explosive atmosphere In hazardous area only use Temperature Probe GF5 2 in Connector B Connector C Uo 10V lo 5mA Po 50mW Ci 0 Li 0 Co 100uF Lo 1000mH Connector B Uo 5V lo 6mA...

Страница 8: ...FIED TO U S STANDARDS AEx ib IIA Model GA 5000 GEM 5000 and BIOGAS 5000 Methane Detectors portable battery powered with non field replaceable Battery Pack P N 20087 intrinsically safe and providing in...

Страница 9: ...een tested by an independent body to ensure that they meet certain performance requirements In addition the manufacturer of an MCERTS product is regularly audited to ensure that the performance requir...

Страница 10: ...11 02 Electrical apparatus for explosive gas atmospheres Part 11 Intrinsic Safety i ANSI UL 60079 0 09 Electrical Apparatus for Explosive Gas Atmospheres Part 0 General Requirements ANSI UL 60079 1 09...

Страница 11: ...tations ROMES operating in the 1 5 GHz band providing data communications EMC for Receive Only Mobile Earth Stations ROMES Electromagnetic compatibility EMC Limits Limits for harmonic current emission...

Страница 12: ...porting No need for self certification of anemometer Easy to use and calibrate User configurable operation Helps check digester process is running efficiently Features ATEX IECEx certified MCERTS appl...

Страница 13: ...monitoring Waste water biogas monitoring Methane recovery 3 2 BIOGAS 5000 standard product BIOGAS 5000 Reference A Hard carry case B In line water trap tubing filter C Gas analyzer instrument D Operat...

Страница 14: ...e Temperature probes with an Ex label are part of the BIOGAS 5000 Ex certification SIRA 11ATEX2197X and IECEx SIR11 0089X and therefore certified for use under the same conditions as the analyzer GPS...

Страница 15: ...line water trap filter tubing chrome quick connects 5K HK Water trap with barbed filters pack of 1 Water trap with barbed filters pack of 5 3 00000 5083 QTY 1 1 00000 5083 QTY 5 Chrome Quick Connects...

Страница 16: ...ations CGKit Calibration gas Mix N Match from any combination of the following gas es Part CH4 CO2 O2 N2 CG 50 35 00 50 35 0 15 CG 15 15 00 15 15 0 70 CG 00 00 04 0 0 4 96 CG N2 0 0 0 100 CG Case Qty...

Страница 17: ...BIOGAS 5000 Gas Analyzer 5K MNL BIOGAS5000 Page 17 Back view Reference O Serial Number P Part Number Q Certification Number R Recalibration Due O P Q R...

Страница 18: ...rved for Service Plan designation 0 Reserved for Future Use 0 Feature not installed 2 NAV 0 Reserved for Future Feature 0 Empty A H2S 50ppm B H2S 200ppm C H2S 1000ppm D H2S 5000ppm E H2S 9999ppm F CO...

Страница 19: ...when the instrument is powered on I On Off Key Press the On Off key briefly to switch the instrument on and off J Assistance Key Press the Assistance key to view help text relevant to the analyzer sc...

Страница 20: ...ic pressure C Differential Pressure Port Blue port Attach the sample tube to measure differential pressure D Connector B Dust Cap Attach the temperature probe and also used to attach the wall charger...

Страница 21: ...test When switched on the read out will perform a pre determined self test sequence During this time many of the analyzer s functions are tested including General operation Gas flow measurement Calib...

Страница 22: ...the pump stalls The instrument s gas inlet or outlet may be blocked This warning is most commonly caused by a water logged or dirty sample filter Change the sample filter and check for obvious blockag...

Страница 23: ...er measurement screen 6 6 Entering data During normal operation the operator may be prompted to enter data or information via the keypad i e entering an ID code or setting an alarm level When entering...

Страница 24: ...he instrument The instrument should be discharged and fully charged at least once every four weeks regardless of indicated charge state Allowing the instrument to sit for longer than four weeks withou...

Страница 25: ...ease ensure adequate ventilation while charging Note Connect the charger to the mains attaching the appropriate adaptor Contact LANDTEC for further information Battery Charger front and back drawing C...

Страница 26: ...le to download all readings at the end of each day s monitoring To clear the memory please refer to the section covering LANDTEC System Gas Analyzer Manager LSGAM 6 12 Warning and error codes Upon the...

Страница 27: ...d Figure 4 Device Settings 2 Press the relevant numeric key on the analyzer keypad to select the required option 3 To exit this menu select the soft key Exit on the front of the analyzer and the opera...

Страница 28: ...time zone Selecting the Key 4 Scroll left or Key 6 Scroll right to move through the different time zones Press the Enter key to confirm your default setting 5 Select the soft key Exit to exit and ret...

Страница 29: ...ue date last zero calibration date and last span calibration date 1 Select the Menu key on the front of the analyzer to display the Device Settings menu 2 Select Key 3 Device Information and the follo...

Страница 30: ...lay GPS in the enabled options screen if the analyzer has been fitted with GPS 1 Select the Menu key and the Device Settings menu is displayed 2 Select Key 5 Navigation On to switch on the GPS navigat...

Страница 31: ...This option enables the operator to specify the operating language displayed for the instrument 1 Select Key 1 Operating Language and the following screen is displayed Figure 9 Set Language 2 Set the...

Страница 32: ...splay IDs by group or by specific route which have been uploaded from LANDTEC System Gas Analyzer Manager LSGAM software to the instrument 7 3 4 Adjust backlight This option enables the operator to ad...

Страница 33: ...ress the soft key to display User Settings 2 Select Key 5 Adjust Volume and the following screen is displayed Figure 11 Adjust Volume 3 Manual adjustment of the volume is available via this option and...

Страница 34: ...s the length of time you wish to run the pump to draw the sample e g key in 030 then press the Enter key to accept 2 Select Key 2 to edit the auto power off time Enter the Auto power off in minutes th...

Страница 35: ...following menu is displayed Figure 14 Gas Check 3 For more information about the Gas Check Menu please refer to section 9 0 Calibration 4 Select soft key Exit to exit operation settings and return to...

Страница 36: ...16 Filter data 5 Select the soft key Delete followed by the appropriate soft key to delete a single reading or all filtered readings Press soft key Cancel to cancel the deletion request 6 Select the...

Страница 37: ...ing or select soft key Exit to exit the screen without saving the change 7 A summary of the alarm settings can be displayed using Key 3 Summary Select soft key Exit to exit alarms summary and the oper...

Страница 38: ...sensitive 4 Select the soft key Save to store the setting or select soft key Exit to exit the screen without saving the change 5 The operator will return to the Operation settings menu Note The defaul...

Страница 39: ...have been uploaded from GAM to the analyzer Step 2 The instrument has the correct time and date set Step 3 The water trap filter is fitted and is clean and dry Step 4 The battery has a good charge min...

Страница 40: ...lyzer and may cause erroneous readings When moving around a site protect the gas analyzer from strong direct sunlight and heavy rain Always use the water trap If the water trap becomes flooded change...

Страница 41: ...Screen Site Questions This action enables the operator to update site questions prior to taking a reading ID Questions This action enables the operator to update ID questions specific to sample point...

Страница 42: ...ly non linear and difficult to predict Carbon dioxide is measured by infrared absorption at a wavelength specific to carbon dioxide Therefore the carbon dioxide reading will not be affected by any oth...

Страница 43: ...he gas measurement reading 2 The analyzer must be at the Main Gas Read Screen 3 Attach the temperature probe to connector B refer to section 5 3 Instrument connections points 4 Insert the temperature...

Страница 44: ...5K MNL BIOGAS5000 BIOGAS 5000 gas analyzer Page 44 8 9 Taking gas and flow measurement...

Страница 45: ...BIOGAS 5000 Gas Analyzer 5K MNL BIOGAS5000 Page 45...

Страница 46: ...or advice Two important terms that are used within this section are Zero and Span Zero The point at which the gas analyzer is calibrated when there is none of the target gases present Span The point a...

Страница 47: ...lect the correct calibration gas for the expected gas levels on their particular application To improve calibration at lower levels requires the use of gas mixtures 1 and 2 To improve higher levels us...

Страница 48: ...g calibrated there are two possible exits for the gas via the usual manner out of the exhaust yellow port of the analyzer or in cases of over pressurization the 1 16 port on the red pressure relief va...

Страница 49: ...qedenv com for further information The regulator supplied with the calibration kit is pre set for flow and pressure rates that are factory set 9 6 Gas analyzer For the BIOGAS 5000 gas analyzer the cal...

Страница 50: ...GAS5000 BIOGAS 5000 gas analyzer Page 50 Note Certain gas channels may not be active and will be shown as N A 9 7 Calibration processes best practice The following process diagrams outline the calibra...

Страница 51: ...prox 1 min Message will display Please wait for timer to reach zero When complete a message will display Check complete please confirm results READ STATUS FIELD Select soft key Confirm READ STATUS FIE...

Страница 52: ...lay Please wait for timer to reach zero When complete a message will display Check complete please confirm results READ STATUS FIELD Select soft key Confirm READ STATUS FIELD Zero complete Zero comple...

Страница 53: ...BIOGAS 5000 Gas Analyzer 5K MNL BIOGAS5000 Page 53...

Страница 54: ...r approx 2 mins Message will display Please wait for timer to reach zero Message will display Please wait for timer to reach zero When complete a message will display Check complete please confirm res...

Страница 55: ...log user calibrations in an Event Log which is accessible for review on the instrument from the Operation Settings Gas Check Menus This can be used as an aid to ensuring that gas measurements are vali...

Страница 56: ...warnings errors can be displayed at any time To ascertain if more errors have occurred use Key 8 Scroll down and Key 2 Scroll up through the list Warnings displayed All warnings displayed will be pre...

Страница 57: ...service staff as a diagnostic tool Events are stored in the event log automatically No user intervention is required If the log becomes almost full a warning will be given on the start up screen If t...

Страница 58: ...engineers the ATEX certification may be invalidated and the instrument may be unsafe for use in a potentially explosive atmosphere User serviceable parts There are no user serviceable parts inside th...

Страница 59: ...Agreement Please contact your LANDTEC representative for more details During this period QED will repair or replace defective parts on an exchange basis The decision to repair or replace will be deter...

Страница 60: ...L BIOGAS5000 BIOGAS 5000 gas analyzer Page 60 14 0 Sample certificate of calibration This is a sample certificate of calibration supplied at the time of purchase and updated when the instrument is ser...

Страница 61: ...BIOGAS 5000 Gas Analyzer 5K MNL BIOGAS5000 Page 61...

Страница 62: ...ayed on the instrument signifies that the apparatus must not be disposed of through the normal municipal waste stream but through a recycling process When your instrument is at the end of its life ple...

Страница 63: ...are con aria pulita Nota gli analizzatori di gas sono apparecchi scientifici delicati e vanno trattati come tali Utilizzando l apparecchio in modo diverso da quanto specificato dalla casa produttrice...

Страница 64: ...re B Connettore C Uo 10V lo 5mA Po 50mW Ci 0 Li 0 Co 100uF Lo 1000mH Connettore B Uo 5V lo 6mA Po 7mW Ci 0 Li 0 Co 100uF Lo 1000mH ALIMENTAZIONI MASSIME NON PERICOLOSE Connettore A Um 6V Connettore B...

Страница 65: ...hi pericolosi CERTIFICATE PER USA NORME AEx ib IIA Rilevatori di metano Modello GA 5000 GEM 5000 e BIOGAS 5000 portatili a batteria con pacco batterie non sostituibile sul campo cod parte 20087 intrin...

Страница 66: ...mpre conseguite Gli analizzatori di gas della serie 5000 sono stati certificati secondo la versione 3 1 delle Caratteristiche di prestazione dei sistemi portatili di monitoraggio delle emissioni Batte...

Страница 67: ...nalizzatore di gas contro superfici calde ad es tubo di aspirazione del gas carrozzeria di un autovettura o interno di un autovettura incustodita in estate perch ci fa aumentare la temperatura dell an...

Страница 68: ...anto tali la loro manutenzione deve essere affidata esclusivamente a tecnici qualificati La mancata osservanza di questa regola invalida la garanzia ed eventualmente anche la certificazione ATEX Avver...

Страница 69: ...articoli sopra descritti sono conformi ai seguenti standard Direttiva ATEX 94 9 CE Organismo di certificazione SIRA Certification Service Servizio di certificazione SIRA Numero dell organismo notifica...

Страница 70: ...erali CAN CSA C22 2 No 60079 1 07 Apparecchi elettrici per atmosfere con gas esplosivi Parte 1 Custodie a prova di esplosione d CAN CSA E60079 11 02 Apparecchi elettrici per atmosfere con gas esplosiv...

Страница 71: ...C per sistemi di trasmissione dati su banda larga Compatibilit elettromagnetica e questioni relative allo spettro delle radiofrequenze ERM Norma di compatibilit elettromagnetica EMC per apparecchiatur...

Страница 72: ...entsprechend behandelt werden Wenn das Ger t anders als vom Hersteller spezifiziert verwendet wird kann der vom Ger t gebotene Schutz beeintr chtigt werden Die Gasanalysatoren der 5000er Serie erf ll...

Страница 73: ...00 uF Lo 1000 mH Anschluss B Uo 5 V lo 6 mA Po 7 mW Ci 0 Li 0 Co 100 uF Lo 1000 mH MAXIMALE VERSORGUNG IN NICHT EXPLOSIONSGEF HRDETEN BEREICHEN Anschluss A Um 6 V Anschluss B Um 10 1 V Falls die M gli...

Страница 74: ...NISCHEN NORMEN ZERTIFIZIERT AEx ib IIA Methandetektoren Modell GA 5000 GEM 5000 und BIOGAS 5000 tragbar batteriebetrieben mit nicht im Feld austauschbarem Akkupack Teilenr 20087 eigensicher bietet eig...

Страница 75: ...erie wurden gem Version 3 1 der Leistungsanforderungen f r tragbare Emissions berwachungssysteme zertifiziert Akku und Aufladen Bei dem Akku der in den Gasanalysatoren der 5000er Serie verwendet wird...

Страница 76: ...ieren Sie den Gasanalysator nicht direkt an oder auf etwas Hei em z B Gasleitung Karosserie oder in einem unbeaufsichtigten Auto w hrend des Sommers da dies einen Temperaturanstieg im Gasanalysator ve...

Страница 77: ...tung Die Gasanalysatoren der 5000er Serie m ssen regelm ig gewartet werden um den korrekten und genauen Betrieb zu gew hrleisten LANDTEC empfiehlt ein Wartungs und Neukalibrierungsintervall von 6 Mona...

Страница 78: ...ind Gasausgangsanschl sse Pr fen Sie periodisch ob die O Ringe an den Gasausgangsanschl ssen besch digt sind Durch einen besch digten O Ring kann Luft in das Messgas eindringen und zu falschen Messwer...

Страница 79: ...rmen entsprechen ATEX Richtlinie 94 9 EG Zertifizierungsstelle SIRA Certification Service Nummer der benannten Stelle 0518 Adresse Rake Lane Eccleston Chester CH4 9JN UK SIRA Bescheinigungsnummer SIRA...

Страница 80: ...satmosph ren Teil 0 Allgemeine Anforderungen CAN CSA C22 2 Nr 60079 1 07 Elektrisches Ger t f r explosionsf hige Gasatmosph ren Teil 1 Druckfeste Kapselung d CAN CSA E60079 11 02 Elektrisches Ger t f...

Страница 81: ...itband Daten bertragungssysteme EMV f r Breitband bertragungssysteme Elektromagnetische Vertr glichkeit und Funkspektrumangelegenheiten ERM Elektromagnetische Vertr glichkeit EMV f r Funkeinrichtungen...

Страница 82: ...5K MNL BIOGAS5000 BIOGAS 5000 gas analyzer Page 82 Dr Roger Riley...

Страница 83: ...conforme aux instructions du fabricant risque d amoindrir la protection assur e par l instrument Les analyseurs de gaz de la s rie 5000 sont conformes l article 15 de la r glementation FCC Federal Co...

Страница 84: ...o 10 V lo 5 mA Po 50 mW Ci 0 Li 0 Co 100 uF Lo 1 000 mH Connecteur B Uo 5 V lo 6 mA Po 7 mW Ci 0 Li 0 Co 100 uF Lo 1 000 mH ALIMENTATIONS MAXIMALES NON DANGEREUSES Connecteur A Um 6 V Connecteur B Um...

Страница 85: ...lacements dangereux CERTIFICATION AUX NORMES AM RICAINES TATS UNIS AEx ib IIA D tecteurs de m thane Mod le GA 5000 GEM 5000 et BIOGAS 5000 appareils portatifs avec batterie aliment e par bloc de batte...

Страница 86: ...liers pour s assurer du respect continu des exigences de performance de ses produits aux fins de certification Les analyseurs de gaz de la s rie 5000 ont t certifi s conform ment la version 3 1 des No...

Страница 87: ...tre expuls s de l instrument lors d une purge l air propre Bonnes pratiques Lors d un d placement vers un site d utilisation transporter l instrument dans l habitacle du v hicule et non pas dans le c...

Страница 88: ...bservant toutes les pr cautions n cessaires en pr sence de gaz potentiellement dangereux explosifs ou toxiques Remarque le gaz peut tre aussi expuls au niveau du port de d bit interne bleu de l analys...

Страница 89: ...u dans l appareil Tuyau d chantillonnage Toujours v rifier que les tuyaux d chantillonnage ne sont ni contamin s ni endommag s Raccords d orifices de gaz Contr ler p riodiquement les joints toriques d...

Страница 90: ...es ATEX Directive 94 9 EC Certification body SIRA Certification Service Service de certification SIRA Num ro d organisme notifi 0518 Adresse Rake Lane Eccleston Chester CH4 9JN Royaume Uni Num ro de c...

Страница 91: ...s Partie 11 S curit intrins que i ANSI UL 60079 0 09 Mat riel lectrique pour atmosph res gazeuses explosives Partie 0 R gles g n rales ANSI UL 60079 1 09 Mat riel lectrique pour atmosph res gazeuses e...

Страница 92: ...ennes mobiles fonctionnant seulement en r ception ROMES dans la bande de fr quences de 1 5 GHz pour la r ception de donn es CEM pour les stations terriennes mobiles fonctionnant seulement en r ception...

Страница 93: ...e con especial cuidado Un uso del equipo no conforme a las especificaciones del fabricante podr a afectar al sistema de protecci n La serie 5000 de los analizadores de gas cumple las estipulaciones es...

Страница 94: ...o 5 mA Po 50 mW Ci 0 Li 0 Co 100 uF Lo 1000 mH Conector B Uo 5 V lo 6 mA Po 7 mW Ci 0 Li 0 Co 100 uF Lo 1000 mH SUMINISTROS M XIMOS NO PELIGROSOS Conector A Um 6 V Conector B Um 10 1 V En caso de ries...

Страница 95: ...ubicaciones peligrosas CERTIFICADO PARA LA NORMATIVA DE EE UU AEx ib IIA Detectores de metano modelos GA 5000 GEM 5000 y BIOGAS 5000 paquete de bater a port til alimentado por bater a no recambiable...

Страница 96: ...cumplimiento con las exigencias de rendimiento del certificado La serie 5000 de analizadores de gas cuenta con la certificaci n de la versi n 3 1 de las Normas de rendimiento para sistemas port tiles...

Страница 97: ...ientes p ej tuber as de extracci n de gas carrocer as o veh culos aparcados a altas temperaturas el aumento de la temperatura del analizador de gas afectar a a la precisi n de las lecturas Cuando se m...

Страница 98: ...mantenimiento En caso contrario la garant a quedar anulada y podr a invalidar la certificaci n ATEX Advertencia Toda operaci n de mantenimiento del analizador de gas realizada por personal no cualifi...

Страница 99: ...BIOGAS 5000 Gas Analyzer 5K MNL BIOGAS5000 Page 99 Material filtrante de H2S Si observa que el material filtrante cambia a un color gris claro sustituir el filtro...

Страница 100: ...siguientes normas Directiva ATEX 94 9 CE Organismo de certificaci n Servicio de certificaci n SIRA N mero de organismo notificado 0518 Direcci n Rake Lane Eccleston Chester CH4 9JN N mero de certifica...

Страница 101: ...atm sferas explosivas Parte 0 Requisitos generales CAN CSA C22 2 N 60079 1 07 Aparatos el ctricos para atm sferas explosivas Parte 1 Compartimiento ign fugo d CAN CSA E60079 11 02 Aparatos el ctricos...

Страница 102: ...ra sistemas de transmisi n de datos de banda ancha Compatibilidad electromagn tica y espectro radioel ctrico ERM Normativa de compatibilidad electromagn tica CEM para equipos y servicios de radio Part...

Страница 103: ...BIOGAS 5000 Gas Analyzer 5K MNL BIOGAS5000 Page 103 Dr Roger Riley...

Страница 104: ...Anemometer probe Device for measuring velocity of gas in the pipe The BIOGAS 5000 analyzer can be set to convert into a flow See also flow measurement ATEX certification The BIOGAS 5000 is ATEX certif...

Страница 105: ...e of the analyzer This port should have an exhaust tube attached Exhaust tube Clear plastic tubing used to expel gases from the exhaust port Factory settings Default settings preset at time of manufac...

Страница 106: ...en the filter should be replaced Hydro carbons Organic compound consisting of only hydrogen and carbon In line water filter The component used to help protect the instrument from water ingress LCD dis...

Страница 107: ...key on the analyzer to activate ID The user definable identification tag allocated to a sample point Relative pressure The pressure at the sample point relative to atmospheric barometric pressure Rel...

Страница 108: ...application to the analyzer Volume flow rate The volume of a gas that passes through a given surface per unit of time e g m3 hr Warm up self test Pre determined self test sequence to test the analyzer...

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