Service Wise Part Kit
Dealer Development Center
18
Dealer Development Center
17
Pulsar DTS-i UG-III-180cc
Training Notes
Pulsar DTS-i UG-III-180cc
Training Notes
Description
LH/RH
Side
SMM
GP Tools
Special
Tools
Consumables
M & T / Service
Shop Equipments
Sr.
No.
PNR
26
Lubricate
• Clutch lever
• Rear Brake pedal
• Rear Brake Cam
• Pillion Foot Rest
• Center Stand
• Side Stand
• Kick lever boss pin
Grease Gun
LH/RH
Oil Can
0.80
20W40 Oil,
Graphite
Grease, Cloth
27
Refit RH, LH side covers,
Seat, Petrol tank
LH/RH
0.50
12-13 No.
Ring Spanner,
12mm Socket
Pistol Grip
PNR
28
Check and Clean fuel line &
Clean petrol tank.
(Replace fuel pipe - if required)
LH
0.50
Air Gun
29
Check all Meters for proper
functioning & Correct, if reqd.
Front
0.50
30
Start vehicle, Check & Adjust
the following.
RH
Head light.
Tail light.
Brake light.
Horn
Speedo, Pass, Parking light
Side Indicators - Front & Rear
Front
Screw Driver
Rear
Phillips
Screw Driver
RH/Rear
Front
Front
Both
0.95
30
Tune Engine & Carburetor.
LH
2.00
Small
Screw Driver
CO-HC
Analyzer,
Tachometer,
Proper Exhaust
Sealing
Arrangement
of Silencer
31
Study Job Card. Verify work.
1.00
32
Lower the Lift
0.30
33
Take vehicle out and park
0.50
32.50
Sub Total
34
Carry out any additional work
as indicated by the Customer
or as required.
10.00
42.50
Total SMM
Expected Production / 480 minutes / Man / 11
35
Test Ride of the Vehicle
if required and park.
1.5
To be Carried
out by Expert
36
Clean the vehicle at the
time of delivery.
1
Will be done
by Delivery boy
PNR = Pneumatic Nut Runner
Type of Service
Part Name
Quantity
Periodic Part Replacement Kit for Free Services
Days
Kms. Limit
1st Free
500~750
Engine oil
1000 ml.
30~45
Clutch cover gasket
1
2nd Free
2000~2500
NIL
NIL
105~120
3rd Free
4500~5000
Engine oil
1000 ml.
195~210
1st Paid
2nd Paid
NIL
Engine oil
NIL
1000 ml.
285~300
375~390
Clutch cover gasket
1
Air filter foam element
1
Spark plug
2
2
Fork oil
330 ml.
Drive chain lock & link set
1
Brake shoes (if worn out)
1
1
7000~7500
9500~10000
Starter clutch bush
Fork oil seal
Cylinder head gasket (If required)
1
Front disc pad inspect / replace (If worn out)
1
3rd Paid
12000~12500
NIL
NIL
465~480
4th Free
14500~15000
Engine oil
1000 ml.
555~570
4th Paid
Drive chain lock & link set
Steering cone kit
1
1
615~630
NIL
NIL
Engine oil
1000 ml.
Clutch cover gasket
1
330 ml.
Air filter foam element
1
Spark plug
2
Brake shoes (if worn out)
1
1
17000~17500
Front disc pad inspect / replace (If worn out)
Fork oil
5th Paid
705~720
19500~20000
Clutch plate
1
Rear brake damper
1
Drive chain lock & link set
1
6th Paid
22000~22500
NIL
NIL
795~810
7th Paid
8th Paid
Carburettor insulator
Chain sprocket kit
1
1
885~900
975~990
NIL
NIL
24500~25000
27000~27500
Periodic Service SOP
