Special Tools
LCD Speedo Console Test
• Connect wiring harness number 2 to C2 connector.
• After connecting speedo console wait unitl console LCD goes
blank.
• Now press speedo console test switch to start the test.
• Observe for working of speedo console till test ends.
Body Control Unit (BCU) Test
• Connect wiring harness number 3 to C3, C4 and C5 connectors
respectively.
• Press the BCU test switch.
• At the end of complete test, Green colour glowing of ‘Result’ LED
indicates BCU test passed.
• At the end of complete test, Red glowing of ‘Result’ LED indicates
BCU test failed at respective Red indications.
Dealer Development Center
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Dealer Development Center
33
Pulsar DTS-i UG-III-180cc
Training Notes
Pulsar DTS-i UG-III-180cc
Training Notes
Camshaft Big Bearing Puller
Drawing No.:
37 10DH 32
Application :
To remove bearing (Decompression
assembly side) of camshaft.
Camshaft Small Bearing Puller
Drawing No.:
37 10DH 31
Application :
T o r e m o v e s m a l l b e a r i n g o f
camshaft.
Rocker Pin Remover
Drawing No.:
37 10DH 35
Application :
To remove rocker pin from cylinder
head.
Silent Bush Puller
Drawing No.:
37 10DH 33
Application :
To remove silent bush from cylinder
head cover.
Details of Exclusive Special Tool
For carrying out repairs / overhauls, 1 new special tools for Pulsar DTS-i UG III have been
developed. Rest of the special tools required remains the same which were earlier required for
Pulsar and Pulsar DTSi
Engine
Sprocket Catcher
Drawing No.:
37 10DH 36
Application :
For holding sprocket during removal
/ refitting of Cam sprocket allen
bolt.
Standard Checking Procedure
